Inspect the excva operation and adjust it if necessary in the following steps:
Step 1
Step 2
(Excva operation order: full close → full open → approx. 60% Open)
Step 3
Special tool
(a): 09900–25008 (multi circuit
tester set)
(b): 09900–25009 (needle-point
probe set)
Tester knob indication
voltage ( )
Excva position sensor output voltage excv is fully closed: 0.45 ≤ Output voltage ≤ 1.4 V ((+) y - (-) W)
Caution adjusting the no. 1 Cable with the excv fully closed can damage the excva. Be sure to adjust the no. 1 Cable with the excv set in the adjustment position. |
Note if c46 code is indicated after adjusting the voltage, increase the voltage to 0.9 V. |
Step 4
Special tool
(a): 09900–25008 (multi circuit
tester set)
(b): 09900–25009 (needle-point
probe set)
Excva position sensor out put voltage excv is fully opened: 3.6 ≤ Output voltage ≤ 4.55 V ((+) y - (-) W)
Caution adjusting the no. 2 Cable with the excv fully opened can damage the excva. Be sure to adjust the no. 2 Cable with the excv set in adjustment position. |
Gearshift shaft / gearshift cam plate components
Gearshift shaft
Gearshift cam drive plate
Gearshift cam plate
Gearshift cam stopper
19 N·m (1.9 Kgf-m,
13.5 Lbf-ft)
13 N·m
(1.3 Kgf-m, 9.5 Lbf-ft)
8.5 N·m
(0.85 Kgf-m, 6.0 Lbf-ft)
Apply grease to oil
seal lip.
Apply thread l ...
Front suspension adjustment
After installing the front fork, adjust the spring pre-load
and two kinds of damping force as follows:
Adjust the
left and right front forks to the
same setting.
Spring pre-load adjustment
Turn the spring pre-load adjuster (1) counterclockwise
fully. From that position (softe ...
Transmission related parts inspection
Refer to “transmission removal” , “transmission installation” and
“countershaft gear / driveshaft gear disassembly and assembly” .
Gearshift fork to groove clearance
Note
the clearance for each gearshift fork plays
an important role in the smoothness and
positiveness of the ...