Suzuki GSX-R 1000 Service Manual: Radiator inspection and cleaning

Radiator hose inspection

Refer to “cooling system inspection” in section 0b .

Radiator inspection

Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new one.

If the fins are bent or dented, repair them by carefully straightening them with the blade of a small screwdriver.

Radiator cleaning

Blow out any foreign matter that is stuck in the radiator fins using compressed air.

1. Remove the inner under cowlings. Refer to “exterior parts removal and installation” in section 9d .
2.  Disconnect the cooling fan motor lead wire coupler (1).

3. Remove the oil cooler (2) from the bracket.

4. Remove the radiator mounting bolts.

5. Move the radiator forward.
6.  Apply compressed air from the engine side.

7. Tighten the upper radiator mounting bolts.
8.  Apply thread lock to the radiator bracket bolts and tighten all bolts securely.

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

9. Apply thread lock to the oil cooler bolts and tighten them securely.

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

10. Reinstall the removed parts.