Suzuki GSX-R 1000 Service Manual: Radiator cap inspection
Inspect the radiator cap in the following procedures:
- remove the radiator cap. Refer to “cooling circuit inspection” .
- Attach the radiator cap (1) to the radiator tester (2) as shown.
- Slowly apply pressure to the radiator cap.
If the radiator cap does not hold the pressure for at least 10 seconds, replace it with a new one.
Radiator cap release pressure 93 – 123 kpa (0.9 – 1.2 Kgf/cm2, 13.2 – 17.5 Psi)
- After finishing the radiator cap inspection, reinstall the removed parts.
Cooling circuit inspection
Do not open the radiator cap when the
engine is hot, as you may be injured by
escaping hot liquid or vapor.
When removing the radiator cap tester, put
a rag o ...
Radiator inspection and cleaning
Radiator hose inspection
Refer to “cooling system inspection” in section 0b .
Radiator inspection
Inspect the radiator for water leaks. If any defects are
found, replace the radiator with a new on ...
Other materials:
Water pump disassembly and assembly
Refer to “water pump removal and installation” .
Disassembly
Remove the air bleeder bolt (1) if necessary.
Remove the water pump case screws.
Remove the o-ring (2).
Hold the impeller (3) with water pump pliers and
remove the impeller securing bolt (4).
Remove t ...
Front fork parts inspection
Refer to “front fork disassembly and assembly” .
Inner and outer tubes
Inspect the inner tube and outer tube for scratches
Slide bushing / guide bushing
Inspect the slide bushing and guide bushing for wear or
damage. If they are worn or damaged, replace them with
new ones. If they are not ...
Diagnostic information and procedures
Engine lubrication symptom diagnosis
Oil pressure check
Check the engine oil pressure periodically. This will give
a good indication of the condition of the moving parts.
Note
before checking the oil pressure, check the
following.
Oil level (refer to “engine oil and fi ...