Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Radiator cap inspection

Inspect the radiator cap in the following procedures:

  1.  remove the radiator cap. Refer to “cooling circuit inspection” .
  2.  Attach the radiator cap (1) to the radiator tester (2) as shown.

Suzuki GSX-R. Radiator cap inspection


  1. Slowly apply pressure to the radiator cap.

    If the radiator cap does not hold the pressure for at least 10 seconds, replace it with a new one.

Radiator cap release pressure 93 – 123 kpa (0.9 – 1.2 Kgf/cm2, 13.2 – 17.5 Psi)

  1. After finishing the radiator cap inspection, reinstall the removed parts.
Cooling circuit inspection
Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.  When removing the radiator cap tester, put a rag o ...

Radiator inspection and cleaning
Radiator hose inspection Refer to “cooling system inspection” in section 0b . Radiator inspection Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new on ...

Other materials:

Rear brake master cylinder disassembly and assembly
Refer to “rear brake master cylinder assembly removal and installation” . Disassembly Disconnect the reservoir hose (1).  Remove the lock-nut (2). Remove the brake hose connector (3) and o-ring (4). Special tool : 09900–06108 (snap ring remover (close type)) Pu ...

Front brake master cylinder assembly removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Disconnect the front brake light switch coupler (1).  Place a rag underneath the brake hose union bolt (2) on the master cylinder to catch any spilt brake fluid.  Remove the brake hose union bolt (2). ...

Balancer shaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Selection Place the plastigauge axial ...

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