Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Radiator cap inspection

Inspect the radiator cap in the following procedures:

  1.  remove the radiator cap. Refer to “cooling circuit inspection” .
  2.  Attach the radiator cap (1) to the radiator tester (2) as shown.

Suzuki GSX-R. Radiator cap inspection


  1. Slowly apply pressure to the radiator cap.

    If the radiator cap does not hold the pressure for at least 10 seconds, replace it with a new one.

Radiator cap release pressure 93 – 123 kpa (0.9 – 1.2 Kgf/cm2, 13.2 – 17.5 Psi)

  1. After finishing the radiator cap inspection, reinstall the removed parts.
Cooling circuit inspection
Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.  When removing the radiator cap tester, put a rag o ...

Radiator inspection and cleaning
Radiator hose inspection Refer to “cooling system inspection” in section 0b . Radiator inspection Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new on ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Front fork components” Special tool ...

Water pump construction
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-m, 6.0 Lbf-ft) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) Apply grease. Apply engine coolant. Apply molybdenum oil solution. Do not reuse. ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Throttle body components”  “engine bottom side assembly” Special tool ...

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