Suzuki GSX-R 1000 Service Manual: Radiator cap inspection
Inspect the radiator cap in the following procedures:
- remove the radiator cap. Refer to “cooling circuit inspection” .
- Attach the radiator cap (1) to the radiator tester (2) as shown.
- Slowly apply pressure to the radiator cap.
If the radiator cap does not hold the pressure for at least 10 seconds, replace it with a new one.
Radiator cap release pressure 93 – 123 kpa (0.9 – 1.2 Kgf/cm2, 13.2 – 17.5 Psi)
- After finishing the radiator cap inspection, reinstall the removed parts.
Cooling circuit inspection
Do not open the radiator cap when the
engine is hot, as you may be injured by
escaping hot liquid or vapor.
When removing the radiator cap tester, put
a rag o ...
Radiator inspection and cleaning
Radiator hose inspection
Refer to “cooling system inspection” in section 0b .
Radiator inspection
Inspect the radiator for water leaks. If any defects are
found, replace the radiator with a new on ...
Other materials:
Transmission related parts inspection
Refer to “transmission removal” , “transmission installation” and
“countershaft gear / driveshaft gear disassembly and assembly” .
Gearshift fork to groove clearance
Note
the clearance for each gearshift fork plays
an important role in the smoothness and
positiveness of the ...
Specifications
Service data
Suspension
unit: mm (in)
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Front fork components”
Reference: for the tightening torque of fastener not specified in this
section, refer to “tightening ...
Rear wheel related parts inspection
Refer to “rear wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Rear brake disc
Refer to “rear brake disc inspection” in section 4c .
Wheel damper
Refer to “drive chain related parts inspection” in section 3a .
Sprocket
Refer to “drive chain ...