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Suzuki GSX-R 1000 Service Manual: Cooling circuit inspection


  • Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.
  •  When removing the radiator cap tester, put a rag on the filler to prevent the engine coolant from spraying out.

Inspect the cooling circuit in the following procedures:

  1.  remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Remove the radiator cap (1) and connect the radiator tester (2) to the filler.
  3.  Pressurize the cooling system with 120 kpa (1.2 Kgf/ cm, 17.6 Psi) of pressure, and then check if it holds the pressure for 10 seconds.
Caution

do not exceed the radiator cap release pressure, or the radiator cap and subsequently the radiator, can be damaged.

Suzuki GSX-R. Cooling circuit inspection


Suzuki GSX-R. Cooling circuit inspection


  1. After finishing the cooling circuit inspection, reinstall the removed parts.
Repair instructions
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Radiator cap inspection
Inspect the radiator cap in the following procedures:  remove the radiator cap. Refer to “cooling circuit inspection” .  Attach the radiator cap (1) to the radiator tester (2) as sho ...

Other materials:

Specifications
Service data Electrical Tightening torque specifications Note the specified tightening torque is described in the following. “Wiring harness routing diagram” Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torque l ...

Be extra safety-conscious on bad weather days
Riding on bad weather days, especially wet ones, requires extra caution. Braking distances increase on a rainy day. Stay off the painted surface marks, manhole covers, and greasy-appearing areas, as they can be especially slippery. Use extra caution at railway crossings and on metal grating ...

Conclusion
Traffic, road and weather conditions vary. Other motorists' actions are unpredictable. Your motorcycle's condition can change. These factors can best be dealt with by giving every ride your full attention. Circumstances beyond your control could lead to an accident. You need to prepare fo ...

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