Suzuki GSX-R 1000 Service Manual: Cooling circuit inspection
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Inspect the cooling circuit in the following procedures:
- remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Remove the radiator cap (1) and connect the radiator tester (2) to the filler.
- Pressurize the cooling system with 120 kpa (1.2 Kgf/ cm, 17.6 Psi) of pressure, and then check if it holds the pressure for 10 seconds.
| Caution do not exceed the radiator cap release pressure, or the radiator cap and subsequently the radiator, can be damaged. |
- After finishing the cooling circuit inspection, reinstall the removed parts.
Radiator cap inspection
Inspect the radiator cap in the following procedures:
remove the radiator cap. Refer to “cooling circuit inspection” .
Attach the radiator cap (1) to the radiator tester (2)
as sho ...
Other materials:
Precautions
Precautions for brake system
Refer to “general precautions” in section 00 (page 00-1).
Brake fluid information
This brake system is filled with an ethylene glycol-based dot 4
brake fluid. Do not use or mix
different types of fluid, such as silicone-based or petroleum-based.
...
Cylinder inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Cylinder distortion
Check the gasket surface of the cylinder for distortion.
Use a straightedge and thickness gauge. Take clearance
readings at several places. If any reading exceeds the
service limit, replace t ...
Wiring harness routing diagram
Wiring harness no. 2
Tapping clamp
: insert the clamp from the front side. Place the turn signal
and position light couplers in front of the clamp.
Steel clamp
: clamp the wiring harness at the blue taping point. Bend
the steel clamps to the front side.
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