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Suzuki GSX-R 1000 Service Manual: Cooling circuit inspection


  • Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.
  •  When removing the radiator cap tester, put a rag on the filler to prevent the engine coolant from spraying out.

Inspect the cooling circuit in the following procedures:

  1.  remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Remove the radiator cap (1) and connect the radiator tester (2) to the filler.
  3.  Pressurize the cooling system with 120 kpa (1.2 Kgf/ cm, 17.6 Psi) of pressure, and then check if it holds the pressure for 10 seconds.
Caution

do not exceed the radiator cap release pressure, or the radiator cap and subsequently the radiator, can be damaged.

Suzuki GSX-R. Cooling circuit inspection


Suzuki GSX-R. Cooling circuit inspection


  1. After finishing the cooling circuit inspection, reinstall the removed parts.
Repair instructions
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Radiator cap inspection
Inspect the radiator cap in the following procedures:  remove the radiator cap. Refer to “cooling circuit inspection” .  Attach the radiator cap (1) to the radiator tester (2) as sho ...

Other materials:

Turn signal / side-stand relay removal and installation
Removal Turn the ignition switch off.  Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the turn signal/side-stand relay (1). Installation Install the turn signal/side-stand relay in the reverse order of removal ...

Cam chain tensioner inspection
Inspect the cam chain tensioner in the following procedures:  remove the cam chain tensioner. Refer to “cam chain guide / cam chain tensioner removal and installation” .  Check the contacting surface of the cam chain tensioner. If it is worn or damaged, replace it with a new ...

Throttle body inspection and cleaning
Refer to “throttle body disassembly and assembly” . Cleaning Some carburetor cleaning chemicals, especially dip-type soaking solutions, are very corrosive and must be handled carefully. Always follow the chemical manufacturer’s instructions on proper use, handling and sto ...

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