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Suzuki GSX-R 1000 Service Manual: Cylinder head cover related parts inspection

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Cylinder head cover related parts inspection

Refer to “engine top side disassembly” .

Refer to “engine top side assembly” .

Refer to “cylinder head cover disassembly and assembly” .

Cylinder head cover

Clean and check the gasket grooves “a” and pair reed valve mating surfaces “b” of the cylinder head cover.

If there is anything unusual, replace the cylinder head cover with a new one.

Suzuki GSX-R. Cylinder head cover


Cmp sensor

Note

cmp sensor can be checked without removing it from the cylinder head cover.

Refer to “dtc “c11” (p0340): cmp sensor circuit malfunction” in section 1a (page 1a- 29).

Pair reed valve

Inspect the pair reed valves for carbon deposit. If the carbon deposit is found, replace the reed valve with a new one.

Suzuki GSX-R. Pair reed valve


Cylinder head cover disassembly and assembly
Disassembly Remove the cylinder head cover. Refer to “engine top side disassembly” .  Remove the gaskets (1) and (2). Remove the pair control solenoid valve (3) along with the p ...

Camshaft inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Camshaft identification The exhaust camshaft has the embossed letters “ex” and the intake camshaft has the embossed ...

Other materials:

Specifications
Tightening torque specifications Note the specified tightening torque is described in the following. “Chassis bolt and nut inspection” Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torque list” in section 0c . ...

DTC “c41” (p0230-h/l): fp relay circuit malfunction
Detected condition and possible cause Detected condition Possible cause C41 No voltage is applied to fuel pump. Fuel pump relay circuit open or short. Fuel pump relay malfunction. Fuel pump relay switch circuit is shorted to power source. ...

Clutch parts inspection
Refer to “clutch removal”  and “clutch installation” . Clutch drive and driven plate Note wipe off the engine oil from the drive and driven plates with a clean rag. Measure the thickness of drive plates with a vernier calipers. If the drive plate thickness is found to have ...

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