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Suzuki GSX-R 1000 Service Manual: Cylinder head cover related parts inspection

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Cylinder head cover related parts inspection

Refer to “engine top side disassembly” .

Refer to “engine top side assembly” .

Refer to “cylinder head cover disassembly and assembly” .

Cylinder head cover

Clean and check the gasket grooves “a” and pair reed valve mating surfaces “b” of the cylinder head cover.

If there is anything unusual, replace the cylinder head cover with a new one.

Suzuki GSX-R. Cylinder head cover


Cmp sensor

Note

cmp sensor can be checked without removing it from the cylinder head cover.

Refer to “dtc “c11” (p0340): cmp sensor circuit malfunction” in section 1a (page 1a- 29).

Pair reed valve

Inspect the pair reed valves for carbon deposit. If the carbon deposit is found, replace the reed valve with a new one.

Suzuki GSX-R. Pair reed valve


Cylinder head cover disassembly and assembly
Disassembly Remove the cylinder head cover. Refer to “engine top side disassembly” .  Remove the gaskets (1) and (2). Remove the pair control solenoid valve (3) along with the p ...

Camshaft inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Camshaft identification The exhaust camshaft has the embossed letters “ex” and the intake camshaft has the embossed ...

Other materials:

Cooling system inspection
Inspect cooling system every 6 000 km (4 000 miles, 6 months) Replace engine coolant every 2 years Engine coolant level inspection Hold the motorcycle vertically.  Check the engine coolant level by observing the “f” and “l” lines on the engine coolant reservoir tank. If the level i ...

Exterior parts construction
Upper cowling bracket : set the punch mark to the front and upper side. Rear view mirror cushion : set the dent side to inside. To frame To headlight assembly To sprocket cove To side-stand bracket ...

Noise emission control system description
Tampering with the noise control system prohibited: local law or federal law prohibits the following acts or the causing thereof:  the removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design in ...

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