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Suzuki GSX-R 1000 Service Manual: Cylinder head cover disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Cylinder head cover disassembly and assembly

Disassembly

  1. Remove the cylinder head cover. Refer to engine top side disassembly .
  2.  Remove the gaskets (1) and (2).

Suzuki GSX-R. Disassembly


  1. Remove the pair control solenoid valve (3) along with the pair reed valve covers (4).

Suzuki GSX-R. Disassembly


  1. Remove the pair reed valves (5) and cmp sensor (6).

Suzuki GSX-R. Disassembly


Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

Note

when installing the cmp sensor, clean the sensor surface.

Tightening torque cmp sensor bolt (a): 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Assembly


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque pair reed valve cover bolt (b): 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Assembly


Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder ...

Cylinder head cover related parts inspection
Refer to engine top side disassembly . Refer to engine top side assembly . Refer to cylinder head cover disassembly and assembly . Cylinder head cover Clean and check the gasket grooves ...

Other materials:

Gearshift shaft oil seal / bearing removal and installation
Removal Remove the gearshift shaft. Refer to gearshift shaft / gearshift cam plate removal and installation .  Remove the gearshift shaft oil seal (1). Remove the bearings (2) and (3) with the special tools. Special tool (a): 0992120210 (bearing remover (12 mm)) ...

Rear brake hose routing diagram
Hose clamp : face the clamp end backward. Stopper : after the brake hose union has contacted to the stopper, tighten the union bolt. Brake pad pin Plug Caliper sliding pin b Caliper sliding pin a White marking Yellow marking Pass the ...

Noise emission control system description
Tampering with the noise control system prohibited: local law or federal law prohibits the following acts or the causing thereof:  the removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design in ...

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