Suzuki GSX-R 1000 Service Manual: Cylinder head cover disassembly and assembly
Disassembly
- Remove the cylinder head cover. Refer to “engine top side disassembly” .
- Remove the gaskets (1) and (2).
- Remove the pair control solenoid valve (3) along with the pair reed valve covers (4).
- Remove the pair reed valves (5) and cmp sensor (6).
Assembly
Assembly is in the reverse order of disassembly. Pay attention to the following points:
- install the cmp sensor.
| Note when installing the cmp sensor, clean the sensor surface. |
- Tighten the cmp sensor bolt (1) to the specified torque.
Tightening torque cmp sensor bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Install the pair reed valves.
- Apply thread lock to the pair reed valve cover bolts (2) and tighten them to the specified torque.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque pair reed valve cover bolt (b): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Fit new gaskets and install the cylinder head cover to the cylinder head. Refer to “engine top side assembly” .
Engine top side assembly
Assemble the engine top side in the reverse order of
disassembly. Pay attention to the following points:
Cylinder head
Install the dowel pins and a new cylinder head gasket
(1) to the cylinder ...
Cylinder head cover related parts
inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Refer to “cylinder head cover disassembly and assembly” .
Cylinder head cover
Clean and check the gasket grooves ...
Other materials:
Diagnostic information and procedures
Engine lubrication symptom diagnosis
Oil pressure check
Check the engine oil pressure periodically. This will give
a good indication of the condition of the moving parts.
Note
before checking the oil pressure, check the
following.
Oil level (refer to “engine oil and fi ...
Engine top side assembly
Assemble the engine top side in the reverse order of
disassembly. Pay attention to the following points:
Cylinder head
Install the dowel pins and a new cylinder head gasket
(1) to the cylinder.
Caution
use a new gasket to prevent gas leakage.
Place the cylinder head ...
To sensor removal and installation
Removal
Remove the ap sensor. Refer to “ap sensor removal and installation” .
Disconnect the coupler (1) and remove the to
sensor (2).
Installation
Install the to sensor in the reverse order of removal.
Pay attention to the following point:
when installing the to s ...