Suzuki GSX-R 1000 Service Manual: Cylinder head cover disassembly and assembly
Disassembly
- Remove the cylinder head cover. Refer to “engine top side disassembly” .
- Remove the gaskets (1) and (2).
- Remove the pair control solenoid valve (3) along with the pair reed valve covers (4).
- Remove the pair reed valves (5) and cmp sensor (6).
Assembly
Assembly is in the reverse order of disassembly. Pay attention to the following points:
- install the cmp sensor.
| Note when installing the cmp sensor, clean the sensor surface. |
- Tighten the cmp sensor bolt (1) to the specified torque.
Tightening torque cmp sensor bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Install the pair reed valves.
- Apply thread lock to the pair reed valve cover bolts (2) and tighten them to the specified torque.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque pair reed valve cover bolt (b): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Fit new gaskets and install the cylinder head cover to the cylinder head. Refer to “engine top side assembly” .
Engine top side assembly
Assemble the engine top side in the reverse order of
disassembly. Pay attention to the following points:
Cylinder head
Install the dowel pins and a new cylinder head gasket
(1) to the cylinder ...
Cylinder head cover related parts
inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Refer to “cylinder head cover disassembly and assembly” .
Cylinder head cover
Clean and check the gasket grooves ...
Other materials:
Ect sensor removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Drain engine coolant. Refer to “cooling system inspection” in section
0b .
Disconnect the coupler and remove the ect sensor
(1).
Caution
take special care ...
Cooling system inspection
Inspect cooling system
every 6 000 km (4 000 miles, 6 months)
Replace engine coolant
every 2 years
Engine coolant level inspection
Hold the motorcycle vertically.
Check the engine coolant level by observing the “f” and “l” lines on
the engine coolant reservoir tank. If the level i ...
Water pump related parts inspection
Refer to “water pump disassembly and assembly” .
Mechanical seal
Visually inspect the mechanical seal for damage, with
particular attention given to the sealing face.
Replace the mechanical seal that shows indications of
leakage.
Oil seal
Visually inspect the oil seal for damage, with p ...