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Suzuki GSX-R 1000 Service Manual: Starter clutch inspection

Refer to “starter clutch removal and installation” .

Starter clutch

  1. Install the starter driven gear onto the starter clutch.
  2.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt for rotation, inspect the starter clutch or the starter clutch contacting surface on the starter driven gear for wear or damage.

    If they are found to be damaged, replace them with new ones.

Suzuki GSX-R. Starter clutch


Starter clutch bearing and starter driven gear

Inspect the starter clutch bearing and starter clutch contacting surface on the starter driven gear for wear and damage. If they are found to be damaged, replace them with new ones.

Suzuki GSX-R. Starter clutch bearing and starter driven gear


Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 ...

Starter button inspection
Inspect the starter button in the following procedures:  remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the right handle ...

Other materials:

Diagnostic information and procedures
Engine lubrication symptom diagnosis Oil pressure check Check the engine oil pressure periodically. This will give a good indication of the condition of the moving parts. Note before checking the oil pressure, check the following.  Oil level (refer to “engine oil and fi ...

Specifications
Service data Electrical unit: mm Tightening torque specifications Note the specified tightening torque is described in the following. “Starter motor components” Reference: for the tightening torque of fastener not specified in this section, refer to “tightening to ...

Speed sensor removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the speed sensor lead wire coupler (1). Remove the speed sensor (2). Installation Install the speed sensor in the reverse order of removal. Pay atte ...

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