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Suzuki GSX-R 1000 Service Manual: Starter button inspection

Inspect the starter button in the following procedures:

  1.  remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
  2.  Disconnect the right handlebar switch coupler (1).

Suzuki GSX-R. Starter clutch inspection


  1. Inspect the starter button for continuity with the tester.

    If any abnormality is found, replace the right handle switch assembly with a new one. Refer to “handlebar removal and installation” in section 6b .

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication continuity ()


Suzuki GSX-R. Starter clutch inspection


  1. After finishing the starter button inspection, reinstall the removed parts.
Starter clutch inspection
Refer to “starter clutch removal and installation” . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter ...

Specifications
Service data Electrical unit: mm Tightening torque specifications Note the specified tightening torque is described in the following. “Starter motor components” Refer ...

Other materials:

Gearshift shaft construction
Gearshift shaft Washer Snap ring Gearshift shaft return spring Gearshift cam drive plate Gearshift plate return spring 8.5 N·m (0.85 Kgf-m, 6.0 Lbf-ft) 13 N·m (1.3 Kgf-m, 9.5 Lbf-ft) 19 N·m (1.9 Kgf-m, 13.5 Lbf-ft) Apply ...

Fuel pump disassembly and assembly
Disassembly Remove the fuel tank. Refer to “fuel tank removal and installation” .  Remove the fuel pump assembly (1) by removing its mounting bolts diagonally. Spilled gasoline should be wipe off immediately. Keep away from fire or spark. Work in a wel ...

Countershaft gear / driveshaft gear disassembly and assembly
Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups (i.E., Drive or driven) so that they can be reinstalled in their original positions. Counte ...

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