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Suzuki GSX-R 1000 Service Manual: Gear position (gp) switch removal and installation

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Gear position (gp) switch removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  3.  Disconnect the gear position switch lead wire coupler (1).

Suzuki GSX-R. Gear position (gp) switch removal and installation


  1. Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a .
  2.  Remove the gp switch (2).

Suzuki GSX-R. Gear position (gp) switch removal and installation


Installation

Install the gear position switch in the reverse order of removal. Pay attention to the following points:

Caution

replace the o-ring with a new one.

 

Note

align the gear position switch pin “a” with the gearshift cam hole “b”.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Gear position (gp) switch removal and installation


Tightening torque gear position switch mounting bolt (a): 6.5 N·m ( 0.65 Kgf-m, 4.5 Lbf-ft)

Suzuki GSX-R. Gear position (gp) switch removal and installation


Transmission related parts inspection
Refer to “transmission removal” , “transmission installation”  and “countershaft gear / driveshaft gear disassembly and assembly” . Gearshift fork to groove clearance Note the clear ...

Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 – 75 Mm (2.6 – 3.0 In) 28 N·m (2.8 Kgf-m, ...

Other materials:

Foreword
Motorcycling is one of the most exhilarating sports and to ensure your riding enjoyment, you should become thoroughly familiar with the information presented in this owner's manual before riding the motorcycle. The proper care and maintenance that your motorcycle requires is outlined in t ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Clutch control system components”  “clutch components” Special tool ...

Crankcase breather (pcv) hose / reed valve / cover removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the crankcase breather (pcv) hose (1). ...

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