Removal
Installation
Install the gear position switch in the reverse order of removal. Pay attention to the following points:
Caution replace the o-ring with a new one. |
Note align the gear position switch pin “a” with the gearshift cam hole “b”. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Tightening torque gear position switch mounting bolt (a): 6.5 N·m ( 0.65 Kgf-m, 4.5 Lbf-ft)
Balancer shaft journal bearing removal and
installation
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Removal
Remove the balancer shaft journal bearings (1).
Note
do not remove the bearings (1) unless
absolutely necessary.
Make a note of where the bearings are
r ...
Loading limit
Warning
Overloading or improper loading
can cause lose of motorcycle
control and this may result
in an accident.
Follow loading limits and loading
guidelines in this manual.
Never exceed the g.V.W.
(Gross vehicle weight) of this
motorcycle. The g.V.W. Is the
...
Starter motor inspection
Refer to “starter motor disassembly and assembly” .
Carbon brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, replace the brush
holder set with a new one.
Measure the length “a” of the carbon brushes using a
v ...