Removal
Installation
Install the gear position switch in the reverse order of removal. Pay attention to the following points:
Caution replace the o-ring with a new one. |
Note align the gear position switch pin “a” with the gearshift cam hole “b”. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Tightening torque gear position switch mounting bolt (a): 6.5 N·m ( 0.65 Kgf-m, 4.5 Lbf-ft)
Transmission components
2Nd drive gear
6Th drive gear
3Rd/4th drive gear
5Th drive gear
Countershaft/1st drive gear
Driveshaft
2Nd driven gear
6Th driven gear
3Rd driven gear
4Th driven gear
5Th driven gear
1St driven gear
Gearshift cam stopper
Gearshi ...
Specifications
Service data
Brake
unit: mm (in)
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Front brake hose routing diagram” “rear brake hose routing
diagram” “front brake master cylinder components” “rear
...
Gearshift shaft / gearshift cam plate removal
and installation
Removal
Remove the engine sprocket cover. Refer to “engine sprocket removal and
installation” in section 3a .
Remove the clutch components. Refer to “clutch removal” in section 5c .
Remove the snap ring (1) and washer (2) from the
gearshift shaft.
Special tool
: 09900–06 ...