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Suzuki GSX-R 1000 Service Manual: Gear position (gp) switch removal and installation

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Gear position (gp) switch removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  3.  Disconnect the gear position switch lead wire coupler (1).

Suzuki GSX-R. Gear position (gp) switch removal and installation


  1. Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a .
  2.  Remove the gp switch (2).

Suzuki GSX-R. Gear position (gp) switch removal and installation


Installation

Install the gear position switch in the reverse order of removal. Pay attention to the following points:

Caution

replace the o-ring with a new one.

 

Note

align the gear position switch pin “a” with the gearshift cam hole “b”.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Gear position (gp) switch removal and installation


Tightening torque gear position switch mounting bolt (a): 6.5 N·m ( 0.65 Kgf-m, 4.5 Lbf-ft)

Suzuki GSX-R. Gear position (gp) switch removal and installation


Transmission related parts inspection
Refer to “transmission removal” , “transmission installation”  and “countershaft gear / driveshaft gear disassembly and assembly” . Gearshift fork to groove clearance Note the clear ...

Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 – 75 Mm (2.6 – 3.0 In) 28 N·m (2.8 Kgf-m, ...

Other materials:

Rear shock absorber bearing removal and installation
Removal Remove the rear shock absorber. Refer to “rear shock absorber removal and installation” .  Remove the spacer (1). Remove the rear shock absorber bearing with the special tool. Special tool (a): 09943–88211 (pinion bearing installer) Installation C ...

Throttle cable play inspection and adjustment
Inspect throttle cable play initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Inspect and adjust the throttle cable play “a” as follows: Throttle cable play “a” 2.0 – 4.0 Mm (0.08 – 0.16 In) Remove the boot (1).  Loosen the lock-nu ...

Cylinder head cover related parts inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Refer to “cylinder head cover disassembly and assembly” . Cylinder head cover Clean and check the gasket grooves “a” and pair reed valve mating surfaces “b” of the cylinder head cover. If there is anything unu ...

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