Suzuki GSX-R 1000 Service Manual: Gear position (gp) switch removal and installation
Removal
- Turn the ignition switch off.
- Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
- Disconnect the gear position switch lead wire coupler (1).
- Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a .
- Remove the gp switch (2).
Installation
Install the gear position switch in the reverse order of removal. Pay attention to the following points:
- apply grease to the o-ring.
| Caution replace the o-ring with a new one. |
| Note align the gear position switch pin “a” with the gearshift cam hole “b”. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Tighten the gear position switch mounting bolts to the specified torque.
Tightening torque gear position switch mounting bolt (a): 6.5 N·m ( 0.65 Kgf-m, 4.5 Lbf-ft)
- Route the gear position switch lead wire. Refer to “wiring harness routing diagram” in section 9a .
Transmission related parts inspection
Refer to “transmission removal” , “transmission installation” and
“countershaft gear / driveshaft gear disassembly and assembly” .
Gearshift fork to groove clearance
Note
the clear ...
Gearshift lever construction
Gearshift lever bracket
Gearshift lever shaft
Washer
Snap ring
Gearshift lever
Footrest top surface
65 – 75 Mm (2.6 – 3.0 In)
28 N·m (2.8 Kgf-m,
...
Other materials:
If a collision is imminent, do something
Many riders fear locking up their
brakes or haven't learned to
swerve to avoid an accident.
Many inexperienced riders (and
too many seasoned riders) use
only their rear brake in an emergency,
resulting in unnecessary
impacts in some cases and
unnecessarily high impact speeds
in other case ...
Turn signal switch inspection
Inspect the turn signal switch in the following
procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch coupler (1).
(Yellow)
Inspect the turn signal switch for continuity wit ...
Pair reed valve removal and installation
Removal
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Remove the pair control solenoid valve (1) along with the ...