Removal
Installation
Install the gear position switch in the reverse order of removal. Pay attention to the following points:
Caution replace the o-ring with a new one. |
Note align the gear position switch pin “a” with the gearshift cam hole “b”. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Tightening torque gear position switch mounting bolt (a): 6.5 N·m ( 0.65 Kgf-m, 4.5 Lbf-ft)
Water pump related parts inspection
Refer to “water pump disassembly and assembly” .
Mechanical seal
Visually inspect the mechanical seal for damage, with
particular attention given to the sealing face.
Replace the mechanical seal that shows indications of
leakage.
Oil seal
Visually inspect the oil seal for damage, with p ...
Engine stop switch inspection
Inspect the engine stop switch in the following
procedures:
turn the ignition switch off.
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the right handlebar switch coupler (1).
Inspect the engine stop ...
Crankshaft thrust clearance inspection and
selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
With the crankshaft’s right-side and left-side thrust
bearings inserted into the upper crankcase.
Measure the thrust clearance “a” between the leftside
thrust bearing and ...