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Suzuki GSX-R 1000 Service Manual: Transmission construction

Suzuki GSX-R. Transmission construction


  1. Countershaft
  2. Driveshaft
Transmission installation
Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly
Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Speed sensor inspection
Inspect the speed sensor in the following procedures:  remove the speed sensor. Refer to “speed sensor removal and installation” .  Connect a 12 v battery (between b and b/w), 10 kù resistor (between b/r and b) and multi-circuit tester (tester (+) probe to b and tester ...

Cushion rod removal and installation
Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .  Support the motorcycle with a jack to relieve load on the cushion rod.  Remove the muffler chamber. Refer to “muffler / muffler chamber / exhaust ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6). Hold the starter clutch with the special tool an ...

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