Suzuki GSX-R 1000 Service Manual: Transmission construction

Transmission installation

Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly

Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Front brake light switch inspection
Inspect the front brake light switch in the following procedures:  disconnect the front brake light switch coupler (1). Inspect the front brake light switch for continuity with the tester. If any abnormality is found, replace the front brake light switch with a new one. Re ...

Side-stand removal and installation
Removal Support the motorcycle with a jack or wooden block. Caution  do not support the motorcycle with the exhaust pipes.  Make sure that the motorcycle is supported securely. Remove the side-stand as shown in the side-stand construction. Refer to ...

Cylinder head cover disassembly and assembly
Disassembly Remove the cylinder head cover. Refer to “engine top side disassembly” .  Remove the gaskets (1) and (2). Remove the pair control solenoid valve (3) along with the pair reed valve covers (4). Remove the pair reed valves (5) and cmp sensor (6). As ...