Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Transmission construction

Suzuki GSX-R. Transmission construction


  1. Countershaft
  2. Driveshaft
Transmission installation
Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly
Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Clutch components
Clutch pressure plate Clutch push piece No. 1 Drive plate (8 pcs.) No. 3 Driven plate (0 – 2 pcs.) No. 1 Driven plate (5 – 7 pcs.) No. 2 Driven plate (1 pc.) No. 2 Drive plate (1 pc.) Spring washer Spring washer seat Clutch sleeve hub Seat ...

Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. If the conrod small end inside diameter exceeds the service limit, replace the conrod. Special ...

Clutch parts inspection
Refer to “clutch removal”  and “clutch installation” . Clutch drive and driven plate Note wipe off the engine oil from the drive and driven plates with a clean rag. Measure the thickness of drive plates with a vernier calipers. If the drive plate thickness is found to have ...

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