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Suzuki GSX-R 1000 Service Manual: Gearshift lever height inspection and adjustment

Inspect and adjust the gearshift lever height in the following procedures:

  1.  inspect the gearshift lever height a between the lever top and footrest.

    Adjust the gearshift lever height if necessary.

Gearshift lever height a standard: 65 75 mm (2.6 3.0 In)

Suzuki GSX-R. Gearshift lever removal and installation


  1. Loosen the lock-nuts (1).
  2.  Turn the gearshift link rod (2) until the gearshift lever is 65 75 mm (2.6 3.0 In) below the top of the footrest.
  3.  Tighten the lock-nuts securely.

Suzuki GSX-R. Gearshift lever removal and installation


Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 75 Mm (2.6 3.0 In) 28 Nm (2.8 Kgf-m, ...

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 Nm (1.9 Kgf-m, 13.5 Lbf-ft) 13 Nm (1.3 Kgf-m, 9.5 Lbf-ft) ...

Other materials:

Engine coolant
Coolant level The engine coolant solution should be between "f" (full) and "1..:' (Low) level lines on the engine coolant reservoir. If the level is lower than "1..:' (Low) level line, bring it up to "f" (full) level by adding 50:50 mixture of distilled water ...

Front brake master cylinder assembly removal and installation
Removal Drain brake fluid. Refer to brake fluid replacement .  Disconnect the front brake light switch coupler (1).  Place a rag underneath the brake hose union bolt (2) on the master cylinder to catch any spilt brake fluid.  Remove the brake hose union bolt (2). ...

Isc valve preset and opening initialization
When removing or replacing the isc valve, set the isc valve to the following procedures:  turn the ignition switch on.  Set up the sds tool. (Refer to the sds operation manual for further details.)  Click the active control.  Click the isc learned value reset (1) ...

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