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Suzuki GSX-R 1000 Service Manual: Gearshift lever height inspection and adjustment

Inspect and adjust the gearshift lever height in the following procedures:

  1.  inspect the gearshift lever height “a” between the lever top and footrest.

    Adjust the gearshift lever height if necessary.

Gearshift lever height “a” standard: 65 – 75 mm (2.6 – 3.0 In)

Suzuki GSX-R. Gearshift lever removal and installation


  1. Loosen the lock-nuts (1).
  2.  Turn the gearshift link rod (2) until the gearshift lever is 65 – 75 mm (2.6 – 3.0 In) below the top of the footrest.
  3.  Tighten the lock-nuts securely.

Suzuki GSX-R. Gearshift lever removal and installation


Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 – 75 Mm (2.6 – 3.0 In) 28 N·m (2.8 Kgf-m, ...

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 N·m (1.9 Kgf-m, 13.5 Lbf-ft) 13 N·m (1.3 Kgf-m, 9.5 Lbf-ft) ...

Other materials:

Specifications
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DTC “c29” (p1654-h/l): secondary throttle position sensor (stps) circuit malfunction
Detected condition and possible cause Detected condition Possible cause C29 Output voltage is not within the following range. Difference between actual throttle opening and opening calculated by ecm is larger than specified value. 0.15 V ≤ Sensor ...

Rear brake master cylinder components
Reservoir cap Plate Diaphragm Reservoir tank Reservoir hose Brake hose Brake hose union bolt Brake hose connector Master cylinder Spring Piston/cup set Push rod Dust boot 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) 10 N·m ...

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