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Suzuki GSX-R 1000 Service Manual: Gearshift lever height inspection and adjustment

Inspect and adjust the gearshift lever height in the following procedures:

  1.  inspect the gearshift lever height a between the lever top and footrest.

    Adjust the gearshift lever height if necessary.

Gearshift lever height a standard: 65 75 mm (2.6 3.0 In)

Suzuki GSX-R. Gearshift lever removal and installation


  1. Loosen the lock-nuts (1).
  2.  Turn the gearshift link rod (2) until the gearshift lever is 65 75 mm (2.6 3.0 In) below the top of the footrest.
  3.  Tighten the lock-nuts securely.

Suzuki GSX-R. Gearshift lever removal and installation


Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 75 Mm (2.6 3.0 In) 28 Nm (2.8 Kgf-m, ...

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 Nm (1.9 Kgf-m, 13.5 Lbf-ft) 13 Nm (1.3 Kgf-m, 9.5 Lbf-ft) ...

Other materials:

Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to engine sprocket removal and installation in section 3a .  Remove the clutch components. Refer to clutch removal in section 5c .  Remove the snap ring (1) and washer (2) from the gearshift shaft. Special tool : 0990006 ...

Radiator inspection and cleaning
Radiator hose inspection Refer to cooling system inspection in section 0b . Radiator inspection Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new one. If the fins are bent or dented, repair them by carefully straightening them with the blade of ...

Starter clutch inspection
Refer to starter clutch removal and installation . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt ...

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