Suzuki GSX-R 1000 Service Manual: Rear shock absorber bearing removal and installation
Removal
- Remove the rear shock absorber. Refer to “rear shock absorber removal and installation” .
- Remove the spacer (1).
- Remove the rear shock absorber bearing with the special tool.
Special tool
(a): 09943–88211 (pinion bearing
installer)
Installation
| Caution the removed bearing must be replaced with a new one. |
- Press the bearing into the rear shock absorber at 0.5 Mm (0.02 In) depth “a” from the rear shock absorber side surface with the special tool and suitable size socket wrench.
| Note apply a small quantity of the grease to housing when installing the bearing. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(a): 09924–84521 (bearing installer
set)
|
- Apply grease to the bearing.
: Grease 99000–25010 (suzuki super grease “a” or equivalent)
- Install the rear shock absorber. Refer to “rear shock absorber removal and installation” .
Rear shock absorber inspection
Refer to “rear shock absorber removal and installation” .
Shock absorber
Inspect the rear shock absorber for damage and oil
leakage, and absorber bushing for wear and damage. If
any defect is foun ...
Rear shock absorber adjustment
After installing the rear suspension, adjust the spring
pre-load and damping force as follows:
Spring pre-load adjustment
The set length 179.3 Mm (7.06 In) provides the
maximum spring pre-load ...
Other materials:
Ignition switch
The ignitionr switch has 4 positions:
"Off" position
All electrical circuits are cut off.
The engine will not start. The key
can be removed.
"On" position
The ignition circuit is completed
and the engine can run. The
headlight and taillight will automatically
turn ...
Rod guide case tightening torque
Tighten the rod guide case in the following procedures:
measure the effective length l of the torque wrench.
Calculate the reading torque on the torque wrench by
use of the formula shown below.
Special tool
(a): 09940–84710 (rod guide case
wrench)
T: reading torque on the torq ...
Rear shock absorber removal and installation
Removal
Remove the right side cowling and side frame covers. Refer to “exterior
parts removal and installation” in section 9d .
Support the motorcycle with a jack to relieve load on
the rear shock absorber.
Remove the left muffler and muffler chamber heat guard no. 2. Refer ...