Suzuki GSX-R 1000 Service Manual: Rear shock absorber bearing removal and installation
Removal
- Remove the rear shock absorber. Refer to “rear shock absorber removal and installation” .
- Remove the spacer (1).
- Remove the rear shock absorber bearing with the special tool.
Special tool
(a): 09943–88211 (pinion bearing
installer)
Installation
| Caution the removed bearing must be replaced with a new one. |
- Press the bearing into the rear shock absorber at 0.5 Mm (0.02 In) depth “a” from the rear shock absorber side surface with the special tool and suitable size socket wrench.
| Note apply a small quantity of the grease to housing when installing the bearing. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(a): 09924–84521 (bearing installer
set)
|
- Apply grease to the bearing.
: Grease 99000–25010 (suzuki super grease “a” or equivalent)
- Install the rear shock absorber. Refer to “rear shock absorber removal and installation” .
Rear shock absorber inspection
Refer to “rear shock absorber removal and installation” .
Shock absorber
Inspect the rear shock absorber for damage and oil
leakage, and absorber bushing for wear and damage. If
any defect is foun ...
Rear shock absorber adjustment
After installing the rear suspension, adjust the spring
pre-load and damping force as follows:
Spring pre-load adjustment
The set length 179.3 Mm (7.06 In) provides the
maximum spring pre-load ...
Other materials:
Specifications
Service data
Thermostat + radiator + fan + coolant
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Water hose routing diagram” “water pump components” “water
pump construction”
Reference: for the tig ...
DTC “c15” (p0115-h/l): ect sensor circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
C15
Output voltage is not with in the following
range.
0.15 V ≤ Sensor voltage < 4.85 V
Ect sensor circuit open or short.
Ect sensor malfunction.
Ec ...
Water pump disassembly and assembly
Refer to “water pump removal and installation” .
Disassembly
Remove the air bleeder bolt (1) if necessary.
Remove the water pump case screws.
Remove the o-ring (2).
Hold the impeller (3) with water pump pliers and
remove the impeller securing bolt (4).
Remove t ...