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Suzuki GSX-R 1000 Service Manual: Rear shock absorber bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Rear shock absorber bearing removal and installation

Removal

  1. Remove the rear shock absorber. Refer to “rear shock absorber removal and installation” .
  2.  Remove the spacer (1).

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. Remove the rear shock absorber bearing with the special tool.

Special tool (a): 09943–88211 (pinion bearing
installer)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


Installation

Caution

the removed bearing must be replaced with a new one.

  1. Press the bearing into the rear shock absorber at 0.5 Mm (0.02 In) depth “a” from the rear shock absorber side surface with the special tool and suitable size socket wrench.
Note

apply a small quantity of the grease to housing when installing the bearing.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Special tool (a): 09924–84521 (bearing installer
set)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. 0.5 Mm (0.02 In)
  1. Apply grease to the bearing.

: Grease 99000–25010 (suzuki super grease “a” or equivalent)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. Install the rear shock absorber. Refer to “rear shock absorber removal and installation” .
Rear shock absorber inspection
Refer to “rear shock absorber removal and installation” . Shock absorber Inspect the rear shock absorber for damage and oil leakage, and absorber bushing for wear and damage. If any defect is foun ...

Rear shock absorber adjustment
After installing the rear suspension, adjust the spring pre-load and damping force as follows: Spring pre-load adjustment The set length 179.3 Mm (7.06 In) provides the maximum spring pre-load ...

Other materials:

Specifications
Service data Injector + fuel pump + fuel pressure regulator Fuel Tightening torque specifications Note the specified tightening torque is described in the following. “Fuel pump components” Reference: for the tightening torque of fastener not specified in this se ...

Front brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “front brake pad replacement” . Caution replace the brake pad as a set, otherwise braking perform ...

Starter torque limiter removal and installation
Removal Remove the clutch assembly. Refer to “clutch removal” in section 5c .  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3). Installation Installation is in the reverse order of removal. Pay attention to the following point:  apply ...

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