Suzuki GSX-R 1000 Service Manual: Rear shock absorber bearing removal and installation
Removal
- Remove the rear shock absorber. Refer to “rear shock absorber removal and installation” .
- Remove the spacer (1).
- Remove the rear shock absorber bearing with the special tool.
Special tool
(a): 09943–88211 (pinion bearing
installer)
Installation
| Caution the removed bearing must be replaced with a new one. |
- Press the bearing into the rear shock absorber at 0.5 Mm (0.02 In) depth “a” from the rear shock absorber side surface with the special tool and suitable size socket wrench.
| Note apply a small quantity of the grease to housing when installing the bearing. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(a): 09924–84521 (bearing installer
set)
|
- Apply grease to the bearing.
: Grease 99000–25010 (suzuki super grease “a” or equivalent)
- Install the rear shock absorber. Refer to “rear shock absorber removal and installation” .
Rear shock absorber inspection
Refer to “rear shock absorber removal and installation” .
Shock absorber
Inspect the rear shock absorber for damage and oil
leakage, and absorber bushing for wear and damage. If
any defect is foun ...
Rear shock absorber adjustment
After installing the rear suspension, adjust the spring
pre-load and damping force as follows:
Spring pre-load adjustment
The set length 179.3 Mm (7.06 In) provides the
maximum spring pre-load ...
Other materials:
Rear brake hose routing diagram
Hose clamp
: face the clamp end backward.
Stopper
: after the brake hose union has contacted
to the stopper, tighten the union bolt.
Brake pad pin
Plug
Caliper sliding pin b
Caliper sliding pin a
White marking
Yellow marking
Pass the
...
Tire removal and installation
Removal
The most critical factor of a tubeless tire is the seal
between the wheel rim and the tire bead. For this
reason, it is recommended to use a tire changer that can
satisfy this sealing requirement and can make the
operation efficient as well as functional.
Removal the wheel ass ...
Specifications
Service data
Electrical
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Wiring harness routing diagram”
Reference: for the tightening torque of fastener not specified in this
section, refer to “tightening torque l ...