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Suzuki GSX-R 1000 Service Manual: Rear shock absorber bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Rear shock absorber bearing removal and installation

Removal

  1. Remove the rear shock absorber. Refer to “rear shock absorber removal and installation” .
  2.  Remove the spacer (1).

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. Remove the rear shock absorber bearing with the special tool.

Special tool (a): 09943–88211 (pinion bearing
installer)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


Installation

Caution

the removed bearing must be replaced with a new one.

  1. Press the bearing into the rear shock absorber at 0.5 Mm (0.02 In) depth “a” from the rear shock absorber side surface with the special tool and suitable size socket wrench.
Note

apply a small quantity of the grease to housing when installing the bearing.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Special tool (a): 09924–84521 (bearing installer
set)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. 0.5 Mm (0.02 In)
  1. Apply grease to the bearing.

: Grease 99000–25010 (suzuki super grease “a” or equivalent)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. Install the rear shock absorber. Refer to “rear shock absorber removal and installation” .
Rear shock absorber inspection
Refer to “rear shock absorber removal and installation” . Shock absorber Inspect the rear shock absorber for damage and oil leakage, and absorber bushing for wear and damage. If any defect is foun ...

Rear shock absorber adjustment
After installing the rear suspension, adjust the spring pre-load and damping force as follows: Spring pre-load adjustment The set length 179.3 Mm (7.06 In) provides the maximum spring pre-load ...

Other materials:

Starter button inspection
Inspect the starter button in the following procedures:  remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the right handlebar switch coupler (1). Inspect the starter button for continuity with the tester. If ...

Engine oil
Oil quality is a major contributor to your engine's performance and life. Always select good quality engine oil. Suzuki recommends the use of suzuki performance 4 motor oil or equivalent engine oil. Use sf/sg or sh/ sj with jaso ma in api (american petroleum institute) classification. A ...

Battery charging
Initial charging filling electrolyte Note when filling electrolyte, the battery must be removed from the vehicle and must be put on the level ground. Remove the aluminum tape (1) which seals the battery filler holes “a”. Remove the caps (2) from the electrolyte ...

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