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Suzuki GSX-R 1000 Service Manual: Rear shock absorber bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Rear shock absorber bearing removal and installation

Removal

  1. Remove the rear shock absorber. Refer to rear shock absorber removal and installation .
  2.  Remove the spacer (1).

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. Remove the rear shock absorber bearing with the special tool.

Special tool (a): 0994388211 (pinion bearing
installer)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


Installation

Caution

the removed bearing must be replaced with a new one.

  1. Press the bearing into the rear shock absorber at 0.5 Mm (0.02 In) depth a from the rear shock absorber side surface with the special tool and suitable size socket wrench.
Note

apply a small quantity of the grease to housing when installing the bearing.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Special tool (a): 0992484521 (bearing installer
set)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. 0.5 Mm (0.02 In)
  1. Apply grease to the bearing.

: Grease 9900025010 (suzuki super grease a or equivalent)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. Install the rear shock absorber. Refer to rear shock absorber removal and installation .
Rear shock absorber inspection
Refer to rear shock absorber removal and installation . Shock absorber Inspect the rear shock absorber for damage and oil leakage, and absorber bushing for wear and damage. If any defect is foun ...

Rear shock absorber adjustment
After installing the rear suspension, adjust the spring pre-load and damping force as follows: Spring pre-load adjustment The set length 179.3 Mm (7.06 In) provides the maximum spring pre-load ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. Fuel pump components Special tool ...

Gearshift linkage inspection
Refer to gearshift shaft / gearshift cam plate removal and installation . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any defects are found, replace the defective part(-s). Gearshift shaft oil seal Inspect the gearshif ...

Immobilizer description (for e-02, 19, 24, 51)
The immobilizer, an anti-theft system, is installed as a standard equipment. The immobilizer verifies that the key id agrees with ecm id by means of radio communication through the immobilizer antenna. When the id agreement is verified, the system makes the engine ready to start. ...

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