Suzuki GSX-R 1000 Service Manual: Water hose removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Water hose removal and installation

Removal

Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Drain engine coolant. Refer to “cooling system inspection” in section 0b .
Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
Remove the water hose as shown in the water hose routing diagram. Refer to “water hose routing diagram” .

Installation

Install the water hose as shown in the water hose routing diagram. Refer to “water hose routing diagram” .
Install the fuel tank. Refer to “fuel tank removal and installation” in section 1g .
Pour engine coolant and bleed air from the cooling circuit. Refer to “cooling system inspection” in section 0b .
Install the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).

Water hose inspection

Inspect the water hoses in the following procedures: remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Check the water hose ...

Radiator reservoir tank inspection

Inspect the radiator reservoir tank in the following procedures: remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d . Inspect the rad ...

Other materials:

Rear sprocket / rear sprocket mounting drum removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d . Loosen the rear sprocket nuts. Draw out the rear sprocket mounting drum (1) along with the rear sprocket (2) from the wheel hub. Remove the rear sprocket n ...

Starter motor disassembly and assembly
Refer to “starter motor removal and installation” . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to “starter motor components” . Assembly Reassemble the starter motor in the reverse order of removal. Pay attention to the following points: ...

Engine symptom diagnosis
...