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Suzuki GSX-R 1000 Service Manual: Rear wheel dust seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Rear wheel dust seal / bearing removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation .
  2.  Remove the rear sprocket mounting drum assembly (1) from the rear wheel.

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the wheel dampers (2).

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the dust seal.

Special tool (a): 0991350121 (oil seal
remover)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the bearings on both sides using the special tool.

Special tool (b): 0992120240 (bearing remover
set)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the spacer (3).

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


Installation

Caution

the removed dust seal and bearings must be replaced with new ones.

  1. Apply grease to the wheel bearings.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tools.

Special tool (a): 0994134513 (bearing
installer) (b): 0992484510 (bearing
installer set)

Caution

the sealed cover of the bearing must face outside.

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Spacer
  2. Clearance
  1. Install new dust seal with the special tool.

Special tool (c): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Install the rear sprocket mounting drum assembly (2).
  2.  Apply grease to the lip of dust seals.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Install the rear wheel assembly. Refer to rear wheel assembly removal and installation .
Rear wheel related parts inspection
Refer to rear wheel assembly removal and installation . Tire Refer to tire inspection in section 0b . Rear brake disc Refer to rear brake disc inspection in section 4c . Wheel damper ...

Tire removal and installation
Removal The most critical factor of a tubeless tire is the seal between the wheel rim and the tire bead. For this reason, it is recommended to use a tire changer that can satisfy this sealing requ ...

Other materials:

Right handlebar
Engine stop switch 1 "" Position The ignition circuit is off. The engine cannot start or run. "" Position The ignition circuit is on and the engine can run. Front brake lever 2 Apply the front brake by squeezing the front brake lever towards the grip. The brake ligh ...

Specifications
Service data Wattage unit: w Tightening torque specifications Note the specified tightening torque is described in the following. Rear lighting system construction  license plate light components  reflex reflector construction Reference: for the ...

Brake system inspection
Inspect brake system initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Inspect brake hose and brake fluid every 6 000 km (4 000 miles, 12 months) The brake system of this motorcycle is filled with a glycol-based brake flui ...

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