Suzuki GSX-R 1000 Service Manual: Rear wheel dust seal / bearing removal and installation
Removal
- Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .
- Remove the rear sprocket mounting drum assembly (1) from the rear wheel.
- Remove the wheel dampers (2).
- Remove the dust seal.
Special tool
(a): 09913–50121 (oil seal
remover)
- Remove the bearings on both sides using the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
- Remove the spacer (3).
Installation
| Caution the removed dust seal and bearings must be replaced with new ones. |
- Apply grease to the wheel bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tools.
Special tool
(a): 09941–34513 (bearing
installer)
(b): 09924–84510 (bearing
installer set)
| Caution the sealed cover of the bearing must face outside. |
|
- Install new dust seal with the special tool.
Special tool
(c): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Install the rear sprocket mounting drum assembly (2).
- Apply grease to the lip of dust seals.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .
Rear wheel related parts inspection
Refer to “rear wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Rear brake disc
Refer to “rear brake disc inspection” in section 4c .
Wheel damper
...
Tire removal and installation
Removal
The most critical factor of a tubeless tire is the seal
between the wheel rim and the tire bead. For this
reason, it is recommended to use a tire changer that can
satisfy this sealing requ ...
Other materials:
Brake system inspection
Inspect brake system
initially at 1 000 km (600 miles, 2 months) and every
6 000 km (4 000 miles, 12 months) thereafter
Inspect brake hose and brake fluid
every 6 000 km (4 000 miles, 12 months)
The brake system of this motorcycle is
filled with a glycol-based brake flui ...
Clutch cable removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal and installation” in section 6b .
Remove the clutch cable as shown in the throttle cable ro ...
Rear brake hose routing diagram
Hose clamp
: face the clamp end backward.
Stopper
: after the brake hose union has contacted
to the stopper, tighten the union bolt.
Brake pad pin
Plug
Caliper sliding pin b
Caliper sliding pin a
White marking
Yellow marking
Pass the
...