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Suzuki GSX-R 1000 Service Manual: Rear wheel dust seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Rear wheel dust seal / bearing removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation .
  2.  Remove the rear sprocket mounting drum assembly (1) from the rear wheel.

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the wheel dampers (2).

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the dust seal.

Special tool (a): 0991350121 (oil seal
remover)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the bearings on both sides using the special tool.

Special tool (b): 0992120240 (bearing remover
set)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the spacer (3).

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


Installation

Caution

the removed dust seal and bearings must be replaced with new ones.

  1. Apply grease to the wheel bearings.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tools.

Special tool (a): 0994134513 (bearing
installer) (b): 0992484510 (bearing
installer set)

Caution

the sealed cover of the bearing must face outside.

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Spacer
  2. Clearance
  1. Install new dust seal with the special tool.

Special tool (c): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Install the rear sprocket mounting drum assembly (2).
  2.  Apply grease to the lip of dust seals.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Install the rear wheel assembly. Refer to rear wheel assembly removal and installation .
Rear wheel related parts inspection
Refer to rear wheel assembly removal and installation . Tire Refer to tire inspection in section 0b . Rear brake disc Refer to rear brake disc inspection in section 4c . Wheel damper ...

Tire removal and installation
Removal The most critical factor of a tubeless tire is the seal between the wheel rim and the tire bead. For this reason, it is recommended to use a tire changer that can satisfy this sealing requ ...

Other materials:

Steering components
Steering stem head nut Steering stem upper bracket Steering stem lock-nut Washer Steering stem nut Dust seal cover Dust seal Steering stem upper bearing Steering stem lower bearing Lower seal Steering stem lower bracket Steering stem lo ...

Valve clearance inspection and adjustment
Inspect valve clearance initially every 24 000 km (14 500 miles, 48 months) Inspection Valve clearance adjustment must be checked and adjusted, a) at the time of periodic inspection, b) when the valve mechanism is serviced, and c) when the camshafts are removed for servicing.  Lift an ...

Dimmer / passing light switch inspection
Inspect the dimmer/passing light switch in the following procedures:  remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the left handlebar switch coupler (1). (Yellow) Inspect the dimmer/passing light switch ...

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