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Suzuki GSX-R 1000 Service Manual: Rear wheel related parts inspection

Refer to rear wheel assembly removal and installation .

Tire

Refer to tire inspection in section 0b .

Rear brake disc

Refer to rear brake disc inspection in section 4c .

Wheel damper

Refer to drive chain related parts inspection in section 3a .

Sprocket

Refer to drive chain related components in section 3a .

Dust seal

Inspect the dust seal lip for wear or damage. If any defects is found, replace the dust seal with a new one.

Refer to rear wheel dust seal / bearing removal and installation .

Suzuki GSX-R. Dust seal


Wheel axle

Using a dial gauge, check the wheel axle for runout, if the runout exceeds the limit, replace the axle shaft.

Wheel axle runout service limit: 0.25 Mm (0.010 In)

Special tool (a): 0990020607 (dial gauge)
(b): 0990020701 (dial gauge
chuck) (c): 0990021304 (v blocks)


Suzuki GSX-R. Wheel axle


Wheel

  1. Remove the rear brake pads. Refer to rear brake pad replacement in section 4c .
  2.  Make sure that the wheel runout checked as shown in the figure does not exceed the service limit. An excessive runout is usually due to worn or loosened wheel bearings and can be reduced by replacing the bearings. If bearing replacement fails to reduce the runout, replace the wheel.

Wheel rim runout service limit (axial and radial): 2.0 Mm (0.08 In)

Suzuki GSX-R. Wheel


  1. Install the rear brake pads. Refer to rear brake pad replacement in section 4c .

Bearing

Inspect the play of the wheel bearings by hand while they are in the wheel. Rotate the inner race by hand to inspect for abnormal noise and smooth rotation. Replace the bearing if there is anything unusual. Refer to rear wheel dust seal / bearing removal and installation .

Suzuki GSX-R. Bearing


Rear wheel assembly removal and installation
Removal Loosen the axle nut (1).  Raise the rear wheel off the ground and support the motorcycle with a jack or wooden block. Caution make sure that the motorcycle is support ...

Rear wheel dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation .  Remove the rear sprocket mounting drum assembly (1) from the rear wheel. Re ...

Other materials:

Tp reset
When replacing the throttle body assembly or tp sensor with a new one or reinstalling the tp sensor, reset the tp learned value in the following procedures: Note keep the throttle valves fully closed while resetting the tp learned value. Turn the ignition switch on.   ...

Exhaust control system description
The exhaust control system (excs) consists of the exhaust control valve (excv), exhaust control valve actuator (excva) and exhaust control valve cables (excv cables). Excv is installed in the exhaust pipe. Excva is mounted inside of the right frame. The excv is operated by the excva via the ...

Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder. Caution use a new gasket to prevent gas leakage. Place the cylinder head ...

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