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Suzuki GSX-R 1000 Service Manual: Rear wheel related parts inspection

Refer to “rear wheel assembly removal and installation” .

Tire

Refer to “tire inspection” in section 0b .

Rear brake disc

Refer to “rear brake disc inspection” in section 4c .

Wheel damper

Refer to “drive chain related parts inspection” in section 3a .

Sprocket

Refer to “drive chain related components” in section 3a .

Dust seal

Inspect the dust seal lip for wear or damage. If any defects is found, replace the dust seal with a new one.

Refer to “rear wheel dust seal / bearing removal and installation” .

Suzuki GSX-R. Dust seal


Wheel axle

Using a dial gauge, check the wheel axle for runout, if the runout exceeds the limit, replace the axle shaft.

Wheel axle runout service limit: 0.25 Mm (0.010 In)

Special tool (a): 09900–20607 (dial gauge)
(b): 09900–20701 (dial gauge
chuck) (c): 09900–21304 (v blocks)


Suzuki GSX-R. Wheel axle


Wheel

  1. Remove the rear brake pads. Refer to “rear brake pad replacement” in section 4c .
  2.  Make sure that the wheel runout checked as shown in the figure does not exceed the service limit. An excessive runout is usually due to worn or loosened wheel bearings and can be reduced by replacing the bearings. If bearing replacement fails to reduce the runout, replace the wheel.

Wheel rim runout service limit (axial and radial): 2.0 Mm (0.08 In)

Suzuki GSX-R. Wheel


  1. Install the rear brake pads. Refer to “rear brake pad replacement” in section 4c .

Bearing

Inspect the play of the wheel bearings by hand while they are in the wheel. Rotate the inner race by hand to inspect for abnormal noise and smooth rotation. Replace the bearing if there is anything unusual. Refer to “rear wheel dust seal / bearing removal and installation” .

Suzuki GSX-R. Bearing


Rear wheel assembly removal and installation
Removal Loosen the axle nut (1).  Raise the rear wheel off the ground and support the motorcycle with a jack or wooden block. Caution make sure that the motorcycle is support ...

Rear wheel dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .  Remove the rear sprocket mounting drum assembly (1) from the rear wheel. Re ...

Other materials:

Body frame construction
Frame Seat rail Seat rail bolt Collar Engine mounting thrust adjuster Engine mounting thrust adjuster lock-nut Engine mounting pinch bolt 50 N·m (5.0 Kgf-m, 36.0 Lbf-ft) 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) 45 N·m (4.5 Kgf-m, 32. ...

Throttle body construction
Intake pipe Evap system purge control solenoid valve (e-33 only) Evap canister (e-33 only) Iat sensor Isc valve hose Ho2 sensor Face the clamp end left side. Yellow marking should face upward. Face the end of clamps upward and ke ...

Rear brake light switch inspection and adjustment
Check the rear brake light switch so that the brake light will come on just before pressure is felt when the brake pedal is depressed. If the brake light switch adjustment is necessary, turn the adjuster nut (1) in or out while holding the brake pedal. Brake fluid level check Refer to “bra ...

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