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Suzuki GSX-R 1000 Service Manual: Rear wheel related parts inspection

Refer to “rear wheel assembly removal and installation” .

Tire

Refer to “tire inspection” in section 0b .

Rear brake disc

Refer to “rear brake disc inspection” in section 4c .

Wheel damper

Refer to “drive chain related parts inspection” in section 3a .

Sprocket

Refer to “drive chain related components” in section 3a .

Dust seal

Inspect the dust seal lip for wear or damage. If any defects is found, replace the dust seal with a new one.

Refer to “rear wheel dust seal / bearing removal and installation” .

Suzuki GSX-R. Dust seal


Wheel axle

Using a dial gauge, check the wheel axle for runout, if the runout exceeds the limit, replace the axle shaft.

Wheel axle runout service limit: 0.25 Mm (0.010 In)

Special tool (a): 09900–20607 (dial gauge)
(b): 09900–20701 (dial gauge
chuck) (c): 09900–21304 (v blocks)


Suzuki GSX-R. Wheel axle


Wheel

  1. Remove the rear brake pads. Refer to “rear brake pad replacement” in section 4c .
  2.  Make sure that the wheel runout checked as shown in the figure does not exceed the service limit. An excessive runout is usually due to worn or loosened wheel bearings and can be reduced by replacing the bearings. If bearing replacement fails to reduce the runout, replace the wheel.

Wheel rim runout service limit (axial and radial): 2.0 Mm (0.08 In)

Suzuki GSX-R. Wheel


  1. Install the rear brake pads. Refer to “rear brake pad replacement” in section 4c .

Bearing

Inspect the play of the wheel bearings by hand while they are in the wheel. Rotate the inner race by hand to inspect for abnormal noise and smooth rotation. Replace the bearing if there is anything unusual. Refer to “rear wheel dust seal / bearing removal and installation” .

Suzuki GSX-R. Bearing


Rear wheel assembly removal and installation
Removal Loosen the axle nut (1).  Raise the rear wheel off the ground and support the motorcycle with a jack or wooden block. Caution make sure that the motorcycle is support ...

Rear wheel dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .  Remove the rear sprocket mounting drum assembly (1) from the rear wheel. Re ...

Other materials:

Chassis bolt and nut inspection
Tighten chassis bolt and nut initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Check that all chassis bolts and nuts are tightened to their specified torque. Steering stem lock-nut 80 n·m (8.0 Kgf-m, 58.0 Lbf-ft) Stee ...

General precautions
Proper service and repair procedures are important for the safety of the service mechanic and the safety and reliability of the motorcycle.  When 2 or more persons work together, pay attention to the safety of each other.  When it is necessary to run the ...

Rear brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Remove the rear brake hoses as shown in the rear brake hose routing diagram. Refer to “rear brake hose routing diagram” . Installation Caution the seal washers should be replaced with new ones to prevent ...

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