Suzuki GSX-R 1000 Service Manual: Rear wheel assembly removal and installation
Removal
- Loosen the axle nut (1).
- Raise the rear wheel off the ground and support the motorcycle with a jack or wooden block.
| Caution make sure that the motorcycle is supported securely. |
- Remove the axle nut (1).
- Loosen the left and right lock-nuts (2) and turn in the adjuster bolts (3).
- Draw out the rear axle.
- Remove the rear wheel by disengaging the drive chain.
| Caution do not operate the rear brake pedal with the rear wheel removed. |
- Remove the collars (5) and (6).
Installation
- Install the collars (1) and (2).
- Remount the rear wheel and rear axle, tighten the rear axle nut (3) temporarily.
- Adjust the chain slack after installing the rear wheel.
Refer to “drive chain inspection and adjustment” in section 0b .
- Tighten the rear axle nut (3) to the specified torque.
Tightening torque rear axle nut (a): 100 n·m (10.0 Kgf-m, 72.5 Lbfft)
 After remounting
|
- Tighten both chain adjuster lock-nut (4) securely.
Rear wheel assembly construction
Rear sprocket nut
Rear axle nut
Brake disc bolt
Clearance
60 N·m (6.0 Kgf-m,
43.0 Lbf-ft)
100 N·m
(10 kgf-m, 72.5 Lbf-ft)
35 N·m
(3.5 Kg ...
Rear wheel related parts inspection
Refer to “rear wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Rear brake disc
Refer to “rear brake disc inspection” in section 4c .
Wheel damper
...
Other materials:
Rear brake hose routing diagram
Hose clamp
: face the clamp end backward.
Stopper
: after the brake hose union has contacted
to the stopper, tighten the union bolt.
Brake pad pin
Plug
Caliper sliding pin b
Caliper sliding pin a
White marking
Yellow marking
Pass the
...
Gearshift shaft / gearshift cam plate components
Gearshift shaft
Gearshift cam drive plate
Gearshift cam plate
Gearshift cam stopper
19 N·m (1.9 Kgf-m,
13.5 Lbf-ft)
13 N·m
(1.3 Kgf-m, 9.5 Lbf-ft)
8.5 N·m
(0.85 Kgf-m, 6.0 Lbf-ft)
Apply grease to oil
seal lip.
Apply thread l ...
Transmission related parts inspection
Refer to “transmission removal” , “transmission installation” and
“countershaft gear / driveshaft gear disassembly and assembly” .
Gearshift fork to groove clearance
Note
the clearance for each gearshift fork plays
an important role in the smoothness and
positiveness of the ...