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Suzuki GSX-R 1000 Service Manual: Rear wheel assembly removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Rear wheel assembly removal and installation

Removal

  1. Loosen the axle nut (1).
  2.  Raise the rear wheel off the ground and support the motorcycle with a jack or wooden block.
Caution

make sure that the motorcycle is supported securely.

  1. Remove the axle nut (1).
  2.  Loosen the left and right lock-nuts (2) and turn in the adjuster bolts (3).
  3.  Draw out the rear axle.

Suzuki GSX-R. Rear wheel assembly removal and installation


  1. Remove the rear wheel by disengaging the drive chain.
Caution

do not operate the rear brake pedal with the rear wheel removed.

Suzuki GSX-R. Rear wheel assembly removal and installation


  1. Remove the collars (5) and (6).

Suzuki GSX-R. Rear wheel assembly removal and installation


Installation

  1. Install the collars (1) and (2).

Suzuki GSX-R. Rear wheel assembly removal and installation


  1. Remount the rear wheel and rear axle, tighten the rear axle nut (3) temporarily.
  2.  Adjust the chain slack after installing the rear wheel.

    Refer to drive chain inspection and adjustment in section 0b .

  3.  Tighten the rear axle nut (3) to the specified torque.

Tightening torque rear axle nut (a): 100 nm (10.0 Kgf-m, 72.5 Lbfft)

After remounting
the rear wheel, pump the brake pedal several times to check for proper brake operation.

  1. Tighten both chain adjuster lock-nut (4) securely.

Suzuki GSX-R. Rear wheel assembly removal and installation


Rear wheel assembly construction
Rear sprocket nut Rear axle nut Brake disc bolt Clearance 60 Nm (6.0 Kgf-m, 43.0 Lbf-ft) 100 Nm (10 kgf-m, 72.5 Lbf-ft) 35 Nm (3.5 Kg ...

Rear wheel related parts inspection
Refer to rear wheel assembly removal and installation . Tire Refer to tire inspection in section 0b . Rear brake disc Refer to rear brake disc inspection in section 4c . Wheel damper ...

Other materials:

Rear brake light switch inspection and adjustment
Check the rear brake light switch so that the brake light will come on just before pressure is felt when the brake pedal is depressed. If the brake light switch adjustment is necessary, turn the adjuster nut (1) in or out while holding the brake pedal. Brake fluid level check Refer to bra ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. Front wheel components  front wheel assembly construction  rear wheel components  rear wheel assembly construction Special tool ...

Radiator cap inspection
Inspect the radiator cap in the following procedures:  remove the radiator cap. Refer to cooling circuit inspection .  Attach the radiator cap (1) to the radiator tester (2) as shown. Slowly apply pressure to the radiator cap. If the radiator cap does not hold the pre ...

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