Suzuki GSX-R 1000 Service Manual: Rear wheel assembly removal and installation
Removal
- Loosen the axle nut (1).
- Raise the rear wheel off the ground and support the motorcycle with a jack or wooden block.
| Caution make sure that the motorcycle is supported securely. |
- Remove the axle nut (1).
- Loosen the left and right lock-nuts (2) and turn in the adjuster bolts (3).
- Draw out the rear axle.
- Remove the rear wheel by disengaging the drive chain.
| Caution do not operate the rear brake pedal with the rear wheel removed. |
- Remove the collars (5) and (6).
Installation
- Install the collars (1) and (2).
- Remount the rear wheel and rear axle, tighten the rear axle nut (3) temporarily.
- Adjust the chain slack after installing the rear wheel.
Refer to “drive chain inspection and adjustment” in section 0b .
- Tighten the rear axle nut (3) to the specified torque.
Tightening torque rear axle nut (a): 100 n·m (10.0 Kgf-m, 72.5 Lbfft)
 After remounting
|
- Tighten both chain adjuster lock-nut (4) securely.
Rear wheel assembly construction
Rear sprocket nut
Rear axle nut
Brake disc bolt
Clearance
60 N·m (6.0 Kgf-m,
43.0 Lbf-ft)
100 N·m
(10 kgf-m, 72.5 Lbf-ft)
35 N·m
(3.5 Kg ...
Rear wheel related parts inspection
Refer to “rear wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Rear brake disc
Refer to “rear brake disc inspection” in section 4c .
Wheel damper
...
Other materials:
Rear brake light switch inspection and adjustment
Check the rear brake light switch so that the brake light
will come on just before pressure is felt when the brake
pedal is depressed. If the brake light switch adjustment
is necessary, turn the adjuster nut (1) in or out while
holding the brake pedal.
Brake fluid level check
Refer to “bra ...
Air valve removal and installation
Removal
Remove the wheel assembly. Refer to “front wheel assembly removal and
installation” and “rear wheel assembly removal and installation” .
Remove the tire. Refer to “tire removal and installation” .
Remove the air valve (1) from the wheel.
Installation
Install th ...
Piston and piston ring inspection
Refer to “piston ring removal and installation” .
Piston diameter
Measure the piston diameter using the micrometer at 15
mm (0.6 In) “a” from the skirt end. If the piston diameter
is less than the service limit, replace the piston.
Special tool
(a): 09900–20203 (micrometer (50 –
75 mm))
Pis ...