Suzuki GSX-R 1000 Service Manual: Steering components

Suzuki GSX-R 1000 Service Manual / Steering / Steering / handlebar / Repair instructions / Steering components

Suzuki GSX-R. Handlebars inspection

Steering stem head nut
Steering stem upper bracket
Steering stem lock-nut
Washer
Steering stem nut
Dust seal cover
Dust seal
Steering stem upper bearing
Steering stem lower bearing
Lower seal
Steering stem lower bracket
Steering stem lower bearing inner race
90
N·m (9.0 Kgf-m, 65.0 Lbf-ft)
80 N·m
(8.0 Kgf-m, 58.0 Lbf-ft)
45 N·m
(4.5 Kgf-m, 32.5 Lbf-ft) then turn back 1/2 – 1/4
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)

Apply grease.

Do not reuse.

Handlebars inspection

Refer to “handlebar removal and installation” (page 6b- 2). Inspect the handlebars for distortion and damage. If any defect is found, replace the handlebar with a new one. ...

Steering damper construction

Steering damper Dust seal Bearing 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) Apply grease. ...

Other materials:

Rear shock absorber bearing removal and installation
Removal Remove the rear shock absorber. Refer to “rear shock absorber removal and installation” . Remove the spacer (1). Remove the rear shock absorber bearing with the special tool. Special tool (a): 09943–88211 (pinion bearing installer) Installation C ...

Exhaust emission control system description
The exhaust emission control system is composed of the pair system, exhaust control system, ho2 sensor, threeway catalyst system and isc system. The fresh air is drawn into the exhaust ports through the pair control solenoid valve and pair reed valves. The pair control solenoid valve is operat ...

Clutch cable removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Disconnect the clutch cable from the clutch lever. Refer to “handlebar removal and installation” in section 6b . Remove the clutch cable as shown in the throttle cable ro ...