Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Steering components

Suzuki GSX-R. Handlebars inspection



  1. Steering stem head nut
  2. Steering stem upper bracket
  3. Steering stem lock-nut
  4. Washer
  5. Steering stem nut
  6. Dust seal cover
  7. Dust seal
  8. Steering stem upper bearing
  9. Steering stem lower bearing
  10. Lower seal
  11. Steering stem lower bracket
  12. Steering stem lower bearing inner race
  13. 90
    N·m (9.0 Kgf-m, 65.0 Lbf-ft)
  14. 80 N·m
    (8.0 Kgf-m, 58.0 Lbf-ft)
  15. 45 N·m
    (4.5 Kgf-m, 32.5 Lbf-ft) then turn back 1/2 – 1/4
  16. 23 N·m
    (2.3 Kgf-m, 16.5 Lbf-ft)

Apply grease.


Do not reuse.

Handlebars inspection
Refer to “handlebar removal and installation” (page 6b- 2). Inspect the handlebars for distortion and damage. If any defect is found, replace the handlebar with a new one. ...

Steering damper construction
Steering damper Dust seal Bearing 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) Apply grease. ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Starter motor components” Special tool ...

Chassis bolt and nut inspection
Tighten chassis bolt and nut initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Check that all chassis bolts and nuts are tightened to their specified torque. Steering stem lock-nut 80 n·m (8.0 Kgf-m, 58.0 Lbf-ft) Stee ...

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

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