Suzuki GSX-R 1000 Service Manual: Steering damper construction

Steering components

Steering stem head nut Steering stem upper bracket Steering stem lock-nut Washer Steering stem nut Dust seal cover Dust seal Steering stem upper bearing ...

Steering / steering damper removal and installation

Removal steering damper Turn the ignition switch off.  Disconnect the steering damper solenoid coupler (1). Remove the lower bracket cover (2). Remove the steering da ...

Other materials:

Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” .  Remove the valves. Refer to “cylinder head disassembly and assembly” .  Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 09916–43211 (valve ...

Rear brake caliper parts inspection
Refer to “rear brake caliper disassembly and assembly” . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one. Brake caliper piston Inspect the brake caliper piston surface for any s ...

Fuel pump disassembly and assembly
Disassembly Remove the fuel tank. Refer to “fuel tank removal and installation” .  Remove the fuel pump assembly (1) by removing its mounting bolts diagonally. Spilled gasoline should be wipe off immediately. Keep away from fire or spark. Work in a wel ...