Removal steering damper
Steering
Caution do not work by using side stand. Do not support the motorcycle with exhaust pipe. Make sure that the motorcycle is supported securely. |
Note it is not necessary to remove the ignition switch from the upper bracket when servicing the steering system. |
Note when loosening the stem nuts, hold the steering stem lower bracket to prevent it from falling. |
Special tool
(a): 09940–14911 (steering stem nut
socket
wrench)
(b): 09940–14960 (steering stem nut
socket
wrench)
Installation
Install the steering in the reverse order of removal.
Pay attention to the following points:
Bearing
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Steering stem nut
Special tool
(a): 09940–14911 (steering stem nut
socket
wrench)
(b): 09940–14960 (steering stem nut
socket
wrench)
Tightening torque steering stem nut (a): 45 n·m (4.5 Kgf-m, 32.5 Lbfft) then turn back 1/4 – 1/2
Note this adjustment will vary from motorcycle to motorcycle. |
Special tool
(a): 09940–14911 (steering stem nut
socket
wrench)
(b): 09940–14960 (steering stem nut
socket
wrench)
Tightening torque steering stem lock-nut (b): 80 n·m (8.0 Kgf-m, 58.0 Lbf-ft)
Steering stem upper bracket
Install the front forks and steering stem upper bracket in the following points:
Tightening torque steering stem head nut (a): 90 n·m (9.0 Kgf-m, 65.0 Lbf-ft)
Refer to “front fork removal and installation” in section 2b .
Steering damper
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Tightening torque steering damper bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft) steering damper nut (b): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)
Inspection after installation
Turn signal light
To replace the turn signal light
bulb, follow these directions.
Remove screw and take off
the lens.
Turn the socket counterclockwise
and remove it.
Push in the bulb and turn it
counterclockwise.
Caution
Overtightening the screws may
cause the le ...
Tp sensor adjustment
Inspect the tp sensor setting position and adjust it if
necessary in the following procedures:
connect the special tool (mode select switch) to the dealer mode
coupler. Refer to “self-diagnostic procedures” in section 1a .
Special tool
: 09930–82720 (mode selection switch)
Warn ...
Precautions
Precautions for clutch system
Refer to “general precautions” in section 00 (page 00-1).
Schematic and routing diagram
Clutch cable routing diagram
Refer to “throttle cable routing diagram” in section 1d .
Diagnostic information and procedures
Clutch system symptom diagnosis
...