Suzuki GSX-R 1000 Service Manual: Repair instructions

Steering / handlebar

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Handlebar components

Throttle grip Grip rubber Right handlebar switch box Left handlebar switch box Right handlebar Left handlebar Handlebar expander Handlebar balancer ...

Other materials:

Engine bottom side assembly
Assemble the engine bottom side in the reverse order of disassembly. Pay attention to the following points: Note apply engine oil to each running and sliding part before reassembling. Breather oil return plate When installing the breather oil return plate (1), apply thread loc ...

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf-ft) 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) Apply grease to sliding surface Apply moly ...

Exhaust control system construction
Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged. 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) 42 – 43 Mm (1.65 – 1.69 In) 60 – 61 Mm (2.36 – ...