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Suzuki GSX-R 1000 Service Manual: Rear brake disc removal and installation

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake disc removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
  2.  Remove the rear brake disc.

Suzuki GSX-R. Rear brake disc removal and installation


Installation

Install the rear brake disc in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
9900032130 (thread lock cement super 1360 or equivalent)

Tightening torque brake disc bolt (rear) (a): 35 nm (3.5 Kgf-m, 25.5 Lbf-ft)

Suzuki GSX-R. Rear brake disc removal and installation


Rear brake caliper parts inspection
Refer to rear brake caliper disassembly and assembly . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the ca ...

Rear brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect ...

Other materials:

Self-diagnostic procedures
Use of mode select switch Note  do not disconnect the coupler from ecm, battery cable from battery, ecm ground wire from engine or main fuse before confirming dtc (diagnostic trouble code) stored in memory. Such disconnection may erase memorized information in ec ...

Cushion lever removal and installation
Removal Remove the right side cowling and side frame covers. Refer to exterior parts removal and installation in section 9d .  Support the motorcycle with a jack to relieve load on the cushion levers.  Remove the left muffler and muffler chamber heat guard no. 2. Refer to ...

Throttle body removal and installation
Removal Remove the side cowlings. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the air cleaner box. Refer to air cleaner box removal and installation .  Remove the clamps (1).  Disconnect the iap sensor (2) from the vacuum ...

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