Suzuki GSX-R 1000 Service Manual: Rear brake disc removal and installation
Removal
- Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
- Remove the rear brake disc.
Installation
Install the rear brake disc in the reverse order of removal. Pay attention to the following points:
- make sure that the brake disc is clean and free of any grease.
- Apply thread lock to the brake disc bolts (1) and tighten them to the specified torque.
: Thread lock cement
99000–32130
(thread lock cement super “1360” or
equivalent)
Tightening torque brake disc bolt (rear) (a): 35 n·m (3.5 Kgf-m, 25.5 Lbf-ft)
Rear brake caliper parts inspection
Refer to “rear brake caliper disassembly and assembly” .
Brake caliper cylinder
Inspect the brake caliper cylinder wall for nicks,
scratches or other damage. If any damage is found,
replace the ca ...
Rear brake disc inspection
Brake disc thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect ...
Other materials:
Ap sensor removal and installation
Removal
Remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Disconnect the starter relay (1) from the holder.
Disconnect the coupler (2) and remove the ap
sensor (3).
Installation
Install the ap sensor in the rever ...
Clutch cable removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal and installation” in section 6b .
Remove the clutch cable as shown in the throttle cable ro ...
Specifications
Service data
Electrical
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Wiring harness routing diagram”
Reference: for the tightening torque of fastener not specified in this
section, refer to “tightening torque l ...