Suzuki GSX-R 1000 Service Manual: Rear suspension assembly construction

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Rear suspension assembly construction

Suzuki GSX-R. Rear suspension assembly construction

Rear shock absorber mounting bolt (upper)
Rear shock absorber mounting nut (lower)
Cushion rod mounting nut (front)
Cushion rod mounting nut (rear)
Cushion lever mounting nut
Swingarm pivot nut
Swingarm pivot boss nut
Swingarm pivot shaft
Swingarm pivot lock-nut
0.5 Mm (0.02 In)
1.5 Mm (0.06 In)
0 – 0.5 Mm (0 – 0.02 In)
50
N·m (5.0 Kgf-m, 36.0 Lbf-ft)
98 N·m
(9.8 Kgf-m, 71.0 Lbf-ft)
115 N·m
(11.5 Kgf-m, 83.0 Lbf-ft)
100 N·m
(10.0 Kgf-m, 72.5 Lbf-ft)
65 N·m
(6.5 Kgf-m, 47.0 Lbf-ft)
15 N·m
(1.5 Kgf-m, 11.0 Lbf-ft)
90 N·m
(9.0 Kgf-m, 65.0 Lbf-ft)

Apply grease to the
bearing.

Rear suspension components

Rear shock absorber Rear shock absorber mounting nut Cushion rod Cushion rod mounting nut Cushion lever Cushion lever mounting nut Swingarm pivot lock-nut ...

Rear shock absorber removal and installation

Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d . Support the motorcycle with a jack to relieve load on t ...

Other materials:

Fuel line inspection
Inspect fuel line every 6 000 km (4 000 miles, 12 months) Inspect the fuel line in the following procedures: lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Inspect the fuel feed hose (1) for damage and fuel leakage. ...

Ckp sensor removal and installation
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c . Remove the ckp sensor (1). Installation Install the ckp sensor in the reverse order of removal. Refer to “clutch installation” in section 5c . Iap sensor inspection Refer to “dtc “c13” (p0105-h/l): ia ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...