Suzuki GSX-R 1000 Service Manual: Rear suspension assembly construction

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Rear suspension assembly construction

Suzuki GSX-R. Rear suspension assembly construction

Rear shock absorber mounting bolt (upper)
Rear shock absorber mounting nut (lower)
Cushion rod mounting nut (front)
Cushion rod mounting nut (rear)
Cushion lever mounting nut
Swingarm pivot nut
Swingarm pivot boss nut
Swingarm pivot shaft
Swingarm pivot lock-nut
0.5 Mm (0.02 In)
1.5 Mm (0.06 In)
0 – 0.5 Mm (0 – 0.02 In)
50
N·m (5.0 Kgf-m, 36.0 Lbf-ft)
98 N·m
(9.8 Kgf-m, 71.0 Lbf-ft)
115 N·m
(11.5 Kgf-m, 83.0 Lbf-ft)
100 N·m
(10.0 Kgf-m, 72.5 Lbf-ft)
65 N·m
(6.5 Kgf-m, 47.0 Lbf-ft)
15 N·m
(1.5 Kgf-m, 11.0 Lbf-ft)
90 N·m
(9.0 Kgf-m, 65.0 Lbf-ft)

Apply grease to the
bearing.

Rear suspension components

Rear shock absorber Rear shock absorber mounting nut Cushion rod Cushion rod mounting nut Cushion lever Cushion lever mounting nut Swingarm pivot lock-nut ...

Rear shock absorber removal and installation

Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d . Support the motorcycle with a jack to relieve load on t ...

Other materials:

Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. If the conrod small end inside diameter exceeds the service limit, replace the conrod. Special ...

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?‹C (212 ƒ‹f) (off → on): approx. 105 ?‹C (221 ƒ‹f) Inspect the cooling fan in the following procedures: disconnect the cooling fan motor coupler (1). Test the cooling fan motor for load ...

Specifications
Service data Wheel unit: mm (in) Tire Tightening torque specifications Note the specified tightening torque is described in the following. “Front wheel components” “front wheel assembly construction” “rear wheel components” “rear wheel assembly c ...