Suzuki GSX-R 1000 Service Manual: Rear suspension assembly construction

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Rear suspension assembly construction

Suzuki GSX-R. Rear suspension assembly construction

Rear shock absorber mounting bolt (upper)
Rear shock absorber mounting nut (lower)
Cushion rod mounting nut (front)
Cushion rod mounting nut (rear)
Cushion lever mounting nut
Swingarm pivot nut
Swingarm pivot boss nut
Swingarm pivot shaft
Swingarm pivot lock-nut
0.5 Mm (0.02 In)
1.5 Mm (0.06 In)
0 – 0.5 Mm (0 – 0.02 In)
50
N·m (5.0 Kgf-m, 36.0 Lbf-ft)
98 N·m
(9.8 Kgf-m, 71.0 Lbf-ft)
115 N·m
(11.5 Kgf-m, 83.0 Lbf-ft)
100 N·m
(10.0 Kgf-m, 72.5 Lbf-ft)
65 N·m
(6.5 Kgf-m, 47.0 Lbf-ft)
15 N·m
(1.5 Kgf-m, 11.0 Lbf-ft)
90 N·m
(9.0 Kgf-m, 65.0 Lbf-ft)

Apply grease to the
bearing.

Rear suspension components

Rear shock absorber Rear shock absorber mounting nut Cushion rod Cushion rod mounting nut Cushion lever Cushion lever mounting nut Swingarm pivot lock-nut ...

Rear shock absorber removal and installation

Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d . Support the motorcycle with a jack to relieve load on t ...

Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Front turn signal light removal and installation
Removal Remove the screw. Disconnect the front turn signal coupler (1). Remove the turn signal light assembly (2). Installation Install the front turn signal light in the reverse order of removal. ...

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows: remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Check t ...