Suzuki GSX-R 1000 Service Manual: Rear suspension assembly construction

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Rear suspension assembly construction

Suzuki GSX-R. Rear suspension assembly construction

Rear shock absorber mounting bolt (upper)
Rear shock absorber mounting nut (lower)
Cushion rod mounting nut (front)
Cushion rod mounting nut (rear)
Cushion lever mounting nut
Swingarm pivot nut
Swingarm pivot boss nut
Swingarm pivot shaft
Swingarm pivot lock-nut
0.5 Mm (0.02 In)
1.5 Mm (0.06 In)
0 – 0.5 Mm (0 – 0.02 In)
50
N·m (5.0 Kgf-m, 36.0 Lbf-ft)
98 N·m
(9.8 Kgf-m, 71.0 Lbf-ft)
115 N·m
(11.5 Kgf-m, 83.0 Lbf-ft)
100 N·m
(10.0 Kgf-m, 72.5 Lbf-ft)
65 N·m
(6.5 Kgf-m, 47.0 Lbf-ft)
15 N·m
(1.5 Kgf-m, 11.0 Lbf-ft)
90 N·m
(9.0 Kgf-m, 65.0 Lbf-ft)

Apply grease to the
bearing.

Rear suspension components

Rear shock absorber Rear shock absorber mounting nut Cushion rod Cushion rod mounting nut Cushion lever Cushion lever mounting nut Swingarm pivot lock-nut ...

Rear shock absorber removal and installation

Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d . Support the motorcycle with a jack to relieve load on t ...

Other materials:

Evaporative emission control system inspection (only for e-33)
Refer to “evaporative emission control system removal and installation (only for e-33)” . Hose Inspect the hoses for wear or damage. If it is worn or damage, replace the hose with a new one. Note make sure that the hoses are securely connected. Evap canister Inspect the eva ...

Rear brake master cylinder disassembly and assembly
Refer to “rear brake master cylinder assembly removal and installation” . Disassembly Disconnect the reservoir hose (1). Remove the lock-nut (2). Remove the brake hose connector (3) and o-ring (4). Special tool : 09900–06108 (snap ring remover (close type)) Pu ...

Rear brake components
Rear brake caliper Piston seal Dust seal Piston Rear caliper bracket Rear brake pad set Rear brake disc Brake pad spring 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 27 N·m (2.7 Kgf-m, 19.5 Lbf-ft) 12 N·m (1.2 Kgf-m, 8.5 Lbf-ft) 17 N·m ...