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Suzuki GSX-R 1000 Service Manual: Cooling fan inspection

Cooling fan operating temperature standard (on → off): approx. 100 ?‹C (212 ƒ‹f) (off → on): approx. 105 ?‹C (221 ƒ‹f)

Inspect the cooling fan in the following procedures:

  1.  disconnect the cooling fan motor coupler (1).

Suzuki GSX-R. Cooling fan inspection


  1. Test the cooling fan motor for load current with an ammeter connected as shown in the figure.

    If the fan motor does not turn, replace the cooling fan assembly with a new one. Refer to “radiator / cooling fan motor removal and installation” .

Note

  •  when making this test, it is not necessary to remove the cooling fan.
  •  Make sure that the battery has a capacity enough to supply the motor with 12 v.
  •  With the motor running at full speed, the ammeter should indicate an amperage not higher than 5 a.

Suzuki GSX-R. Cooling fan inspection


  1. Fan motor
  2. Ammeter
  3. Battery
  1. Connect the cooling fan motor coupler.
Radiator reservoir tank removal and installation
Removal Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and ...

Cooling fan relay inspection
Inspect the fan relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the cooling fan ...

Other materials:

Brake pad
Front Rear Inspect the front and rear brake pads to see if they are worn down to the grooved wear limit line 1. If a pad is worn to the grooved wear limit line, it must be replaced with a new one. After replacing either the front or rear brake pads, the brake lever or pedal must be ...

Pair system inspection
Inspect pair system every 12 000 km (7 500 miles, 24 months) Inspect the pair (air supply) system periodically. Refer to “pair system inspection” in section 1b . Throttle valve synchronization Inspect throttle valve synchronization initially at 1 000 km (600 miles, 2 months) (e-33 only) and ...

Balancer shaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Selection Place the plastigauge axial ...

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