Suzuki GSX-R 1000 Service Manual: Cooling fan relay inspection
Inspect the fan relay in the following procedures:
- remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
- Remove the cooling fan relay (1).
- First check the insulation between “a” and “b”
terminals with tester. Then apply 12 volts to “c” and
“d” terminals, (+) to “c” and (–) to “d”, and check the
continuity between “a” and “b”.
If there is no continuity, replace it with a new one.
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication set
continuity test (
)
- Reinstall the removed parts.
Ect sensor removal and installation
Refer to “ect sensor removal and installation” in section 1c .
Ect sensor inspection
Refer to “ect sensor inspection” in section 1c .
Cooling fan inspection
Cooling fan operating temperature
standard
(on → off): approx. 100 ?‹C (212 ƒ‹f)
(off → on): approx. 105 ?‹C (221 ƒ‹f)
Inspect the cooling fan in the following procedures:
...
Thermostat removal and installation
Removal
Drain a small amount of engine coolant. Refer to “cooling system
inspection” in section 0b .
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in s ...
Other materials:
Front brake master cylinder parts inspection
Refer to “front brake master cylinder / brake lever disassembly and assembly”
.
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage
Piston / rubber parts
Inspect the piston surface for any scratches or other
damage.
Inspect the primary cup, secondary cup ...
Piston ring removal and installation
Removal
Remove the piston. Refer to “engine bottom side disassembly” .
Carefully spread the ring opening with your thumbs
and then push up the opposite side of the 1st ring to
remove it.
Note
do not expand the piston ring excessively
since it is apt to be broken down. ...
Ap sensor removal and installation
Removal
Remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Disconnect the starter relay (1) from the holder.
Disconnect the coupler (2) and remove the ap
sensor (3).
Installation
Install the ap sensor in the rever ...