Suzuki GSX-R 1000 Service Manual: Thermostat removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Thermostat removal and installation

Removal

Drain a small amount of engine coolant. Refer to “cooling system inspection” in section 0b .
Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
Remove the thermostat cover (1).

Suzuki GSX-R. Removal

Remove the thermostat (2).

Suzuki GSX-R. Removal

Installation

Install the thermostat in the reverse order of removal.

Pay attention to the following points:

install the thermostat.

Note

air bleeder hole “a” of the thermostat faces upside.

Suzuki GSX-R. Installation

Tighten the thermostat cover bolts to the specified torque.

Tightening torque thermostat cover bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation

Pour engine coolant and bleed air from the cooling circuit. Refer to “cooling system inspection” in section 0b .

Cooling fan relay inspection

Inspect the fan relay in the following procedures: remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the cooling fan ...

Thermostat inspection

Inspect the thermostat in the following procedures: remove the thermostat. Refer to “thermostat removal and installation” . Inspect the thermostat pellet for signs of cracking. ...

Other materials:

General description
Fuel injection system description Fuel system The fuel delivery system consists of the fuel tank (1), fuel pump (2), fuel filter (3), fuel feed hose (4), fuel delivery pipes (5) including fuel injectors (6) and (7), fuel pressure regulator (8). There is no fuel return hose. The fuel in the fu ...

Transmission components
2Nd drive gear 6Th drive gear 3Rd/4th drive gear 5Th drive gear Countershaft/1st drive gear Driveshaft 2Nd driven gear 6Th driven gear 3Rd driven gear 4Th driven gear 5Th driven gear 1St driven gear Gearshift cam stopper Gearshi ...

Specifications
Service data Suspension unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear suspension components” “rear suspension assembly construction” Reference: for the tightening torque of fastener ...