Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Thermostat removal and installation

Removal

  1. Drain a small amount of engine coolant. Refer to cooling system inspection in section 0b .
  2.  Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).
  3.  Remove the thermostat cover (1).

Suzuki GSX-R. Removal


  1. Remove the thermostat (2).

Suzuki GSX-R. Removal


Installation

Install the thermostat in the reverse order of removal.

Pay attention to the following points:

Note

air bleeder hole a of the thermostat faces upside.

Suzuki GSX-R. Installation


Tightening torque thermostat cover bolt (a): 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Cooling fan relay inspection
Inspect the fan relay in the following procedures:  remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the cooling fan ...

Thermostat inspection
Inspect the thermostat in the following procedures:  remove the thermostat. Refer to thermostat removal and installation .  Inspect the thermostat pellet for signs of cracking. ...

Other materials:

Ignition switch
The ignitionr switch has 4 positions: "Off" position All electrical circuits are cut off. The engine will not start. The key can be removed. "On" position The ignition circuit is completed and the engine can run. The headlight and taillight will automatically turn ...

Regulator / rectifier inspection
Inspect the regulator/rectifier in the following procedures:  turn the ignition switch off.  Disconnect the regulator/rectifier couplers. Refer to regulator / rectifier removal and installation .  Measure the voltage between the terminals using the multi-circuit tester ...

Procedure for returning to service
Clean the entire motorcycle.  Remove the oily rags from the air cleaner intake and muffler outlet.  Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual.  Remove the spark plugs. Turn the engine a few tim ...

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