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Suzuki GSX-R 1000 Service Manual: Thermostat removal and installation

Removal

  1. Drain a small amount of engine coolant. Refer to “cooling system inspection” in section 0b .
  2.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  3.  Remove the thermostat cover (1).

Suzuki GSX-R. Removal


  1. Remove the thermostat (2).

Suzuki GSX-R. Removal


Installation

Install the thermostat in the reverse order of removal.

Pay attention to the following points:

Note

air bleeder hole “a” of the thermostat faces upside.

Suzuki GSX-R. Installation


Tightening torque thermostat cover bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Cooling fan relay inspection
Inspect the fan relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the cooling fan ...

Thermostat inspection
Inspect the thermostat in the following procedures:  remove the thermostat. Refer to “thermostat removal and installation” .  Inspect the thermostat pellet for signs of cracking. ...

Other materials:

Clutch adjustment
Clutch cable play should be 1 0 - 15 mm (0.4 - 0.6 In) measured at the clutch lever end. Adjust clutch cable play according to the following procedure: Minor adjustment Turn the clutch cable adjuster 1 to provide the specified play. Major adjustment Turn in the adjuster 1 all the ...

Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following procedures:  remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .  Inspect the radiator reservoir tank (1) for leaks. If any defects are found, replace the radiator reservoir tank ...

DTC “c60” (p0480): cooling fan relay circuit malfunction
Detected condition and possible cause Detected condition Possible cause Cooling fan relay signal is not input to ecm. Cooling fan relay circuit open or short. Ecm malfunction. Wiring diagram Troubleshooting Caution when using ...

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