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Suzuki GSX-R 1000 Service Manual: Thermostat inspection

Inspect the thermostat in the following procedures:

  1.  remove the thermostat. Refer to thermostat removal and installation .
  2.  Inspect the thermostat pellet for signs of cracking.

Suzuki GSX-R. Thermostat inspection


  1. Test the thermostat at the bench for control action.
Caution

  •  do not contact the thermostat (1) and column thermometer (2) with a pan.
  •  As the thermostat operating response to water temperature change is gradual, do not raise water temperature too quickly.
  •  The thermostat with its valve open even slightly under normal temperature must be replaced.
  1. Immerse the thermostat (1) in the water contained in a beaker and note that the immersed thermostat is in suspension.
  2.  Heat the water by placing the beaker on a stove and observe the rising temperature on a thermometer (2)

Suzuki GSX-R. Thermostat inspection


  1. String
  2. Water
  1. Read the thermometer just when opening the thermostat. If this reading, which is the temperature level at which the thermostat valve begins to open, is out of the standard value, replace the thermostat with a new one.

Thermostat valve opening temperature standard: approx. 82 C (180 f)

  1. Keep on heating the water to raise its temperature.
  2.  Just when the water temperature reaches specified value, the thermostat valve should have been lifted by at least 8 mm (0.31 In). A thermostat failing to satisfy either of the two requirements (start-to-open temperature and valve lift) must be replaced.

Thermostat valve lift a standard: over 8 mm (0.31 In) and at 95 c (203 f)

Suzuki GSX-R. Thermostat inspection


  1. Install the thermostat. Refer to thermostat removal and installation .
Thermostat removal and installation
Removal Drain a small amount of engine coolant. Refer to cooling system inspection in section 0b .  Lift and support the fuel tank. Refer to fuel tank removal and installation in s ...

Water pump components
Impeller Mechanical seal Oil seal O-ring O-ring 8 Nm (0.8 Kgf-n, 6.0 Ib-ft) 10 Nm (1.0 Kgf-n, 7.0 Ib-ft) 6 Nm (0.6 Kgf-n, 4.5 Ib-ft) ...

Other materials:

Cmp sensor removal and installation
Removal Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Remove the pair control solenoid valve. Refer to pair control solenoid valve removal and installation in section 1b .  Disconnect the coupler (1) and remove the cmp se ...

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to swingarm removal and installation .  Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 0992120240 (bearing remover set) Remove the center spacer (2). Remove the cushion lever bearing (3) usin ...

Transmission installation
Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones. Install the driveshaft left bearing oil seal into the retainer using the special tool. ...

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