Suzuki GSX-R 1000 Service Manual: Radiator reservoir tank removal and installation
Removal
- Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and drain the engine coolant.
- Remove the reservoir tank (2).
- Disconnect the reservoir tank overflow hose (3).
Installation
- Install the reservoir tank. Refer to “radiator / cooling fan motor removal and installation” .
- Fill the reservoir tank with engine coolant to the upper level. Refer to “cooling system inspection” in section 0b .
- Install the right side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following
procedures:
remove the right side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Inspect the rad ...
Cooling fan inspection
Cooling fan operating temperature
standard
(on → off): approx. 100 ?‹C (212 ƒ‹f)
(off → on): approx. 105 ?‹C (221 ƒ‹f)
Inspect the cooling fan in the following procedures:
...
Other materials:
Speed sensor removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the speed sensor lead wire coupler (1).
Remove the speed sensor (2).
Installation
Install the speed sensor in the reverse order of removal.
Pay atte ...
Cushion rod bearing removal and installation
Removal
Remove the cushion rod. Refer to “cushion rod removal and installation”
.
Remove the cushion rod bearing with the special
tool.
Special tool
(a):
09921–20240 (bearing remover set)
Installation
Caution
the removed bearings must be replaced with
new on ...
Cooling fan inspection
Cooling fan operating temperature
standard
(on → off): approx. 100 ?‹C (212 ƒ‹f)
(off → on): approx. 105 ?‹C (221 ƒ‹f)
Inspect the cooling fan in the following procedures:
disconnect the cooling fan motor coupler (1).
Test the cooling fan motor for load ...