Suzuki GSX-R 1000 Service Manual: Radiator reservoir tank removal and installation
Removal
- Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and drain the engine coolant.
- Remove the reservoir tank (2).
- Disconnect the reservoir tank overflow hose (3).
Installation
- Install the reservoir tank. Refer to “radiator / cooling fan motor removal and installation” .
- Fill the reservoir tank with engine coolant to the upper level. Refer to “cooling system inspection” in section 0b .
- Install the right side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following
procedures:
remove the right side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Inspect the rad ...
Cooling fan inspection
Cooling fan operating temperature
standard
(on → off): approx. 100 ?‹C (212 ƒ‹f)
(off → on): approx. 105 ?‹C (221 ƒ‹f)
Inspect the cooling fan in the following procedures:
...
Other materials:
Engine top side assembly
Assemble the engine top side in the reverse order of
disassembly. Pay attention to the following points:
Cylinder head
Install the dowel pins and a new cylinder head gasket
(1) to the cylinder.
Caution
use a new gasket to prevent gas leakage.
Place the cylinder head ...
Water hose removal and installation
Removal
Remove the side cowlings. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Drain engine coolant. Refer to “cooling system inspection” in section
0b .
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in se ...
Excva pulley inspection
Inspect the excva pulley in the following procedures:
remove the excva pulley. Refer to “excv cable removal and installation”
.
Visually inspect the excva pulley for wear and
damage. If there is anything unusual, replace the
pulley with a new one.
Install the pulle ...