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Suzuki GSX-R 1000 Service Manual: Radiator reservoir tank removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Radiator reservoir tank removal and installation

Removal

  1. Remove the right side cowling. Refer to exterior parts removal and installation in section 9d .
  2.  Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and drain the engine coolant.
  3.  Remove the reservoir tank (2).
  4. Disconnect the reservoir tank overflow hose (3).

Suzuki GSX-R. Radiator reservoir tank removal and installation


Installation

  1. Install the reservoir tank. Refer to radiator / cooling fan motor removal and installation .
  2. Fill the reservoir tank with engine coolant to the upper level. Refer to cooling system inspection in section 0b .
  3.  Install the right side cowling. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following procedures:  remove the right side cowling. Refer to exterior parts removal and installation in section 9d .  Inspect the rad ...

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?C (212 ƒf) (off → on): approx. 105 ?C (221 ƒf) Inspect the cooling fan in the following procedures: ...

Other materials:

Clutch removal
Drain engine oil. Refer to engine oil and filter replacement in section 0b .  Lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g .  Disconnect the ckp sensor coupler (1). Remove the clutch cover (2). ...

Starter torque limiter removal and installation
Removal Remove the clutch assembly. Refer to clutch removal in section 5c .  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3). Installation Installation is in the reverse order of removal. Pay attention to the following point:  apply ...

Emission control warranty
Suzuki motor corporation warrants to the ultimate purchaser and each subsequent purchaser that this vehicle is designed, built, and equipped so as to conform at the time of sale with all U.S. Emission standards applicable at the time of manufacture, and that it is free from defects in materi ...

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