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Suzuki GSX-R 1000 Service Manual: Radiator reservoir tank removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Radiator reservoir tank removal and installation

Removal

  1. Remove the right side cowling. Refer to exterior parts removal and installation in section 9d .
  2.  Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and drain the engine coolant.
  3.  Remove the reservoir tank (2).
  4. Disconnect the reservoir tank overflow hose (3).

Suzuki GSX-R. Radiator reservoir tank removal and installation


Installation

  1. Install the reservoir tank. Refer to radiator / cooling fan motor removal and installation .
  2. Fill the reservoir tank with engine coolant to the upper level. Refer to cooling system inspection in section 0b .
  3.  Install the right side cowling. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following procedures:  remove the right side cowling. Refer to exterior parts removal and installation in section 9d .  Inspect the rad ...

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?C (212 ƒf) (off → on): approx. 105 ?C (221 ƒf) Inspect the cooling fan in the following procedures: ...

Other materials:

Throttle cable removal and installation
Removal Remove the air cleaner box. Refer to air cleaner box removal and installation .  Remove the right handlebar switch box. Refer to handlebar removal and installation in section 6b .  Remove the throttle cables as shown in the cable routing diagram. Refer to thro ...

Lower light bulb
Turn the socket 1 counterclockwise and remove it. Turn the socket 2 counterclockwise and remove it.  Remove the bulb 3 from the socket. Caution Oil from your skin may damage the headlight bulb or shorten its life. Grasp the new bulb with a c ...

Battery charging
Initial charging filling electrolyte Note when filling electrolyte, the battery must be removed from the vehicle and must be put on the level ground. Remove the aluminum tape (1) which seals the battery filler holes a. Remove the caps (2) from the electrolyte ...

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