Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Rear brake disc inspection

Brake disc thickness

Check the brake disc for damage or cracks and measure the thickness using the micrometer.

Replace the brake disc if the thickness is less than the service limit or if defect is found.

Special tool (a): 0990020205 (micrometer (0
25 mm))

Brake disc thickness service limit (rear): 4.5 Mm (0.18 In)

Suzuki GSX-R. Brake disc thickness


Brake disc runout

  1. Dismount the rear brake caliper. Refer to rear brake caliper removal and installation (page 4c- 3).
  2.  Measure the runout using the dial gauge.

    Replace the disc if the runout exceeds the service limit.

Special tool (a): 0990020607 (dial gauge)
: 0990020701 (dial gauge chuck)


Brake disc runout service limit: 0.30 Mm (0.012 In)

Suzuki GSX-R. Brake disc runout


  1. Remount the rear brake caliper. Refer to rear brake caliper removal and installation (page 4c- 3).
Rear brake disc removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .  Remove the rear brake disc. Installation Install the rear brake d ...

Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. Rear brake components Referenc ...

Other materials:

Excva adjustment
Inspect the excva operation and adjust it if necessary in the following steps: Step 1 Set the excva to the adjustment position. Refer to excv cable removal and installation (page 1k- 6). Step 2 Turn the ignition switch off.  Turn the mode select switch off.  Turn the ...

Ckp sensor inspection
Refer to electrical components location in section 0a . Ckp sensor peak voltage Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9). Disconnect the ckp sensor coupler (1). Note be sure that all of the couplers are connect ...

Front brake components
Seal set Piston and seal set Brake pad spring Brake pad set Front brake disc 7.5 Nm (0.75 Kgf-m, 5.5 Lbf-ft) 15 Nm (1.5 Kgf-m, 11.0 Lbf-ft) 39 Nm (3.9 Kgf-m, 28.0 Lbf-ft) 18 Nm (1.8 Kgf-m, 13.0 Lbf-ft) Apply thread lo ...

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