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Suzuki GSX-R 1000 Service Manual: Rear brake caliper parts inspection

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake caliper parts inspection

Refer to “rear brake caliper disassembly and assembly” .

Brake caliper cylinder

Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one.

Suzuki GSX-R. Brake caliper cylinder


Brake caliper piston

Inspect the brake caliper piston surface for any scratches or other damage. If any damage is found, replace the piston with a new one.

Suzuki GSX-R. Brake caliper piston


Brake caliper sliding pin

Inspect the brake caliper sliding pins for wear and other damage. If any damage is found, replace the sliding pin with a new one.

Suzuki GSX-R. Brake caliper sliding pin


Boot

Inspect the boots for damage and wear. If any defects are found, replace it with a new one.

Suzuki GSX-R. Boot


Brake pad spring

Inspect the brake pad spring for damage and excessive bend. If any defects are found, replace it with a new one.

Suzuki GSX-R. Brake pad spring


Rear brake caliper disassembly and assembly
Refer to “rear brake caliper removal and installation” . Disassembly Remove the pad spring (1) and rubber boot (2) from the caliper. Place a rag over the piston to prevent it from pop ...

Rear brake disc removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Remove the rear brake disc. Installation Install the rear brake d ...

Other materials:

Rear wheel assembly construction
Rear sprocket nut Rear axle nut Brake disc bolt Clearance 60 N·m (6.0 Kgf-m, 43.0 Lbf-ft) 100 N·m (10 kgf-m, 72.5 Lbf-ft) 35 N·m (3.5 Kgf-m, 25.5 Lbf-ft) Apply grease. Apply thread lock to the thread part. ...

DTC “c28” (p1655): secondary throttle valve actuator (stva) malfunction
Detected condition and possible cause Detected condition Possible cause The operation voltage does not reach the stva. Ecm does not receive communication signal from the stva. Stva can not operate properly or its motor locked Stva malfunction.   ...

Isc valve reset
When removing or replacing the throttle body assembly, reset the isc valve learned value in the following procedures:  turn the ignition switch on position. Set up the sds tools. (Refer to the sds operation manual for further details.)  Click “active control”.  Click “is ...

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