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Suzuki GSX-R 1000 Service Manual: Rear brake caliper parts inspection

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake caliper parts inspection

Refer to rear brake caliper disassembly and assembly .

Brake caliper cylinder

Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one.

Suzuki GSX-R. Brake caliper cylinder


Brake caliper piston

Inspect the brake caliper piston surface for any scratches or other damage. If any damage is found, replace the piston with a new one.

Suzuki GSX-R. Brake caliper piston


Brake caliper sliding pin

Inspect the brake caliper sliding pins for wear and other damage. If any damage is found, replace the sliding pin with a new one.

Suzuki GSX-R. Brake caliper sliding pin


Boot

Inspect the boots for damage and wear. If any defects are found, replace it with a new one.

Suzuki GSX-R. Boot


Brake pad spring

Inspect the brake pad spring for damage and excessive bend. If any defects are found, replace it with a new one.

Suzuki GSX-R. Brake pad spring


Rear brake caliper disassembly and assembly
Refer to rear brake caliper removal and installation . Disassembly Remove the pad spring (1) and rubber boot (2) from the caliper. Place a rag over the piston to prevent it from pop ...

Rear brake disc removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .  Remove the rear brake disc. Installation Install the rear brake d ...

Other materials:

Iat sensor removal and installation
Removal Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Remove the iat sensor (1) from the air cleaner box. Installation Install the iat sensor in the reverse order of removal. Pay attention to the following point:  t ...

Cam chain guide / cam chain tensioner removal and installation
Removal Remove the cylinder head cover. Refer to engine top side disassembly .  Remove the cam chain guide no. 2 (1). Remove the cylinder head. Refer to engine top side disassembly  and engine bottom side disassembly .  Remove the starter clutch. Refer to s ...

Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to the specified torque. Tightening torque exhaust pipe bolt (a): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft) muf ...

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