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Suzuki GSX-R 1000 Service Manual: Headlight bulb and position light bulb replacement

Suzuki GSX-R 1000 Service Manual / Body and accessories / Lighting systems / Repair instructions / Headlight bulb and position light bulb replacement

Caution

when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure.

Low beam bulb

  1. Remove the combination meter. Refer to “combination meter removal and installation” in section 9c .
  2.  Disconnect the headlight (low beam) coupler (1).
  3.  Remove the headlight bulb/socket (low beam) (2) by turning it counterclockwise.

Suzuki GSX-R. Low beam bulb


  1. Replace the headlight bulb (low beam) with a new one.
  2.  Reinstall the removed parts.

High beam bulb

  1. Remove the body cowling cover. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the headlight (high beam) coupler (1).
  3.  Remove the headlight bulb/socket (high beam) (2) by turning it counterclockwise.

Suzuki GSX-R. High beam bulb


  1. Replace the headlight bulb (high beam) with a new one.
  2.  Reinstall the removed parts.

Position light bulb

  1. Disconnect the position light socket (1).

Suzuki GSX-R. Position light bulb


  1. Replace the position light bulb (2) with a new one.

Suzuki GSX-R. Position light bulb


  1. Reinstall the position light socket.
Headlight removal and installation
Removal Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the air intake pipes (1). Refer to “exterior parts removal and ins ...

Headlight beam adjustment
Adjust the headlight beam, both horizontally and vertically. Note  to adjust the headlight beam, adjust the beam horizontally first, then vertically.  It is not necessar ...

Other materials:

Special tools and equipment
Special tool ...

Front wheel components
Front axle Brake disc bolt Brake disc Dust seal Bearing Spacer Air valve Front wheel Wheel balancer Front tire Collar Front axle bolt 18 N·m (1.8 Kgf-m, 13.0 Lbf-ft) 100 N·m (10.0 Kgf-m, 72.5 Lbf-ft) Apply ...

Generator inspection
Generator coil resistance Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the generator coupler (1). Measure the resistance between the three lead wires. If the resistance is out of specified value, replace the ...

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