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Suzuki GSX-R 1000 Service Manual: Headlight bulb and position light bulb replacement

Suzuki GSX-R 1000 Service Manual / Body and accessories / Lighting systems / Repair instructions / Headlight bulb and position light bulb replacement

Caution

when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure.

Low beam bulb

  1. Remove the combination meter. Refer to “combination meter removal and installation” in section 9c .
  2.  Disconnect the headlight (low beam) coupler (1).
  3.  Remove the headlight bulb/socket (low beam) (2) by turning it counterclockwise.

Suzuki GSX-R. Low beam bulb


  1. Replace the headlight bulb (low beam) with a new one.
  2.  Reinstall the removed parts.

High beam bulb

  1. Remove the body cowling cover. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the headlight (high beam) coupler (1).
  3.  Remove the headlight bulb/socket (high beam) (2) by turning it counterclockwise.

Suzuki GSX-R. High beam bulb


  1. Replace the headlight bulb (high beam) with a new one.
  2.  Reinstall the removed parts.

Position light bulb

  1. Disconnect the position light socket (1).

Suzuki GSX-R. Position light bulb


  1. Replace the position light bulb (2) with a new one.

Suzuki GSX-R. Position light bulb


  1. Reinstall the position light socket.
Headlight removal and installation
Removal Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the air intake pipes (1). Refer to “exterior parts removal and ins ...

Headlight beam adjustment
Adjust the headlight beam, both horizontally and vertically. Note  to adjust the headlight beam, adjust the beam horizontally first, then vertically.  It is not necessar ...

Other materials:

Stv actuator removal and installation
Refer to “throttle body disassembly and assembly” in section 1d . Caution never remove the stva from the throttle body. Isc valve inspection Refer to “dtc “c40” (p0505 / p0506 / p0507): isc valve circuit malfunction” in section 1a . Isc valve removal and installation Refer t ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Throttle body components”  “engine bottom side assembly” Special tool ...

Rear brake caliper disassembly and assembly
Refer to “rear brake caliper removal and installation” . Disassembly Remove the pad spring (1) and rubber boot (2) from the caliper. Place a rag over the piston to prevent it from popping out and then force out the piston using compressed air. Caution do not use hig ...

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