Suzuki GSX-R 1000 Service Manual: Stv actuator removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine electrical devices / Repair instructions / Stv actuator removal and installation

Refer to “throttle body disassembly and assembly” in section 1d .

Caution

never remove the stva from the throttle body.

Isc valve inspection

Refer to “dtc “c40” (p0505 / p0506 / p0507): isc valve circuit malfunction” in section 1a .

Isc valve removal and installation

Refer to “throttle body disassembly and assembly” in section 1d .

Caution

be careful not to disconnect the isc valve coupler at least 5 seconds after ignition switch is turned to off. If the ecm coupler or isc valve coupler is disconnected within 5 seconds after ignition switch is turned to off, there is a possibility of an unusual valve position being written in ecm and causing an error of isc valve operation.
When the throttle body assembly is replaced with a new one, the isc valve must be set present position. Refer to “isc valve preset and opening initialization” .

Stp sensor removal and installation

Removal Remove the throttle body. Refer to “throttle body removal and installation” in section 1d (page 1d- 10). Remove the stp sensor (1) with the special tool. Special tool : 099 ...

Isc valve preset and opening initialization

When removing or replacing the isc valve, set the isc valve to the following procedures: turn the ignition switch on. Set up the sds tool. (Refer to the sds operation manual for f ...

Other materials:

Gearshift shaft construction
Gearshift shaft Washer Snap ring Gearshift shaft return spring Gearshift cam drive plate Gearshift plate return spring 8.5 N·m (0.85 Kgf-m, 6.0 Lbf-ft) 13 N·m (1.3 Kgf-m, 9.5 Lbf-ft) 19 N·m (1.9 Kgf-m, 13.5 Lbf-ft) Apply ...

Gearshift shaft oil seal / bearing removal and installation
Removal Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” . Remove the gearshift shaft oil seal (1). Remove the bearings (2) and (3) with the special tools. Special tool (a): 09921–20210 (bearing remover (12 mm)) ...

Rear brake pad replacement
Remove the plug (1) and brake pad mounting pin (2). Remove the brake pads (3). Caution do not operate the brake pedal while the pads are removed. Clean up the caliper, especially around the caliper piston. Caution replace the brake pads as a s ...