Suzuki GSX-R 1000 Service Manual: Stv actuator removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine electrical devices / Repair instructions / Stv actuator removal and installation

Refer to “throttle body disassembly and assembly” in section 1d .

Caution

never remove the stva from the throttle body.

Isc valve inspection

Refer to “dtc “c40” (p0505 / p0506 / p0507): isc valve circuit malfunction” in section 1a .

Isc valve removal and installation

Refer to “throttle body disassembly and assembly” in section 1d .

Caution

be careful not to disconnect the isc valve coupler at least 5 seconds after ignition switch is turned to off. If the ecm coupler or isc valve coupler is disconnected within 5 seconds after ignition switch is turned to off, there is a possibility of an unusual valve position being written in ecm and causing an error of isc valve operation.
When the throttle body assembly is replaced with a new one, the isc valve must be set present position. Refer to “isc valve preset and opening initialization” .

Stp sensor removal and installation

Removal Remove the throttle body. Refer to “throttle body removal and installation” in section 1d (page 1d- 10). Remove the stp sensor (1) with the special tool. Special tool : 099 ...

Isc valve preset and opening initialization

When removing or replacing the isc valve, set the isc valve to the following procedures: turn the ignition switch on. Set up the sds tool. (Refer to the sds operation manual for f ...

Other materials:

Crankcase breather (pcv) cover inspection
Inspect the crankcase breather (pcv) cover in the following procedures: remove the crankcase breather (pcv) cover. Refer to “crankcase breather (pcv) hose / reed valve / cover removal and installation” . Inspect the crankcase breather (pcv) cover for carbon deposit. If carbon ...

Exterior parts removal and installation
Side frame cover Removal Note the left and right side frame covers are installed symmetrically and therefore the removal/installation procedure for one side is the same as that for the other side. Remove the bolt (1). Remove the side frame cover (2). ...

Clutch removal
Drain engine oil. Refer to “engine oil and filter replacement” in section 0b . Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g . Disconnect the ckp sensor coupler (1). Remove the clutch cover (2). ...