Suzuki GSX-R 1000 Service Manual: Repair instructions

Precautions

Precautions for engine electrical device Refer to “general precautions” in section 00 (page 00-1) and “precautions for electrical circuit service” in section 00 (page 00-2). Component location E ...

Ecm removal and installation

Removal Remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the battery (–) lead wire.  Remove the tool set (1) an ...

Other materials:

Front wheel removal
Place the motorcycle on the side stand. Remove both brake calipers from the front forks by removing two mounting bolts 1 on each calipers. Note: never squeeze the front brake lever with the caliper removed. It is very difficult to force the pads back into the caliper asse ...

Throtile cable play
This motorcycle has a twin throttle cable system. Cable A is for pulling cable and cable B is for returning. To adjust the cable play: Loosen the lock nut 1.  Turn the adjuster 2 so that the throttle grip has 2.0 - 4.0 Mm (0.08- 0.16 In) play.Tighten the lock nut 1. ...

Conrod crank pin bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Place the plastigauge axially along ...