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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

“Transmission components”  “gearshift lever construction”  “gearshift shaft / gearshift cam plate components”  “gearshift shaft construction”

Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. “Transmission compon ...

Clutch
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Other materials:

Pair system inspection
Pair hose Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Inspect the pair hoses for wear or damage. If it is worn or da ...

Fuel pump relay inspection
Refer to “electrical components location” in section 0a . Inspect the fuel pump relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the fuel pump relay (1). First, check f ...

Balancer shaft disassembly and assembly
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Disassembly Remove the balancer shaft. Refer to “engine bottom side disassembly” .  Remove the washers, balancer gear and dampers from the shaft. Assembly Assembly is in the re ...

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