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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

“Transmission components”  “gearshift lever construction”  “gearshift shaft / gearshift cam plate components”  “gearshift shaft construction”

Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. “Transmission compon ...

Clutch
...

Other materials:

Inspecting the drive chain
When inspecting the chain, look for the following:  loose pins  damaged rollers dry or rusted links  kinked or binding links  excessive wear  improper chain adjustment If you find anything wrong with the drive chain condition or adjustment, correct the pr ...

Engine assembly installation
Install the engine in the reverse order of engine removal. Pay attention to the following points:  before installing the engine, install the collars (1). Before installing the engine, install the engine mounting thrust adjusters (2). Gradually raise the rear side of ...

Transmission removal
Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d .  Remove the engine top side. Refer to “engine top side disassembly” in section 1d .  Separate the upper and lower crankcases. Refer to “engine bottom side disassembly” in section 1 ...

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