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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

“Transmission components”  “gearshift lever construction”  “gearshift shaft / gearshift cam plate components”  “gearshift shaft construction”

Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. “Transmission compon ...

Clutch
...

Other materials:

Dtc “c32” (p0201), “c33” (p0202), “c34” (p0203) or “c35” (p0204): primary fuel injector circuit malfunction
Detected condition and possible cause Detected condition Possible cause Ckp signal is produced but fuel injector signal is interrupted by 4 times or more continuity Injector circuit open or short.  Injector malfunction.  Ecm malfunction. ...

Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve Air screw Vacuum hose Evap system purge control solenoid valve For e-33 only 3.5 ...

Oil pump inspection
Inspect the oil pump in the following procedures:  remove the oil pump. Refer to “oil pump removal and installation” .  Rotate the oil pump by hand and check that it moves smoothly. If it does not move smoothly, replace the oil pump assembly. Caution do not attempt t ...

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