Suzuki GSX-R 1000 Service Manual: Rear brake master cylinder disassembly and assembly
Refer to “rear brake master cylinder assembly removal and installation” .
Disassembly
- Disconnect the reservoir hose (1).
- Remove the lock-nut (2).
- Remove the brake hose connector (3) and o-ring (4).
Special tool
: 09900–06108 (snap ring remover
(close
type))
- Pull out the dust boot (5) and remove the snap ring (6).
Special tool
: 09900–06108 (snap ring remover
(close
type))
- Remove the push rod (7), piston/cup set (8) and spring (9).
Assembly
Assemble the master cylinder in the reverse order of disassembly. Pay attention to the following points:
Caution
|
Bf: brake fluid (dot 4)
- Apply grease to the push rod end.
: Grease 99000–25100 (suzuki
silicone
grease or equivalent)
| Caution replace the o-ring with a new one. |
Rear brake master cylinder assembly removal and installation
Refer to “rear brake hose routing diagram” (page 4a-
2).
Removal
Remove the right side frame cover. Refer to “exterior parts removal and
installation” in section 9d .
Remove the rear ...
Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” .
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage.
Piston / rubber parts
Inspect the piston s ...
Other materials:
Schematic and routing diagram
Engine lubrication system chart diagram
Engine lubrication circuit diagram
...
Evaporative emission control system
diagram (only for e-33)
Fuel tank
Fuel-vapor separator
Fuel pump
Fuel feed hose
Fuel shut-off valve
Iap sensor
Surge hose
Evap canister
Purge hose
Evap system purge control solenoid valve
Fue
Hc vapor
Fresh air
Vacuum
...
To sensor removal and installation
Removal
Remove the ap sensor. Refer to “ap sensor removal and installation” .
Disconnect the coupler (1) and remove the to
sensor (2).
Installation
Install the to sensor in the reverse order of removal.
Pay attention to the following point:
when installing the to s ...