Suzuki GSX-R 1000 Service Manual: Rear brake master cylinder disassembly and assembly
Refer to “rear brake master cylinder assembly removal and installation” .
Disassembly
- Disconnect the reservoir hose (1).
- Remove the lock-nut (2).
- Remove the brake hose connector (3) and o-ring (4).
Special tool
: 09900–06108 (snap ring remover
(close
type))
- Pull out the dust boot (5) and remove the snap ring (6).
Special tool
: 09900–06108 (snap ring remover
(close
type))
- Remove the push rod (7), piston/cup set (8) and spring (9).
Assembly
Assemble the master cylinder in the reverse order of disassembly. Pay attention to the following points:
Caution
|
Bf: brake fluid (dot 4)
- Apply grease to the push rod end.
: Grease 99000–25100 (suzuki
silicone
grease or equivalent)
| Caution replace the o-ring with a new one. |
Rear brake master cylinder assembly removal and installation
Refer to “rear brake hose routing diagram” (page 4a-
2).
Removal
Remove the right side frame cover. Refer to “exterior parts removal and
installation” in section 9d .
Remove the rear ...
Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” .
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage.
Piston / rubber parts
Inspect the piston s ...
Other materials:
Exhaust control system description
The exhaust control system (excs) consists of the exhaust control valve (excv),
exhaust control valve actuator
(excva) and exhaust control valve cables (excv cables).
Excv is installed in the exhaust pipe. Excva is mounted inside of the right
frame. The excv is operated by the
excva via the ...
Special tools and equipment
Special tool
...
Battery current leakage inspection
Inspect the battery current leakage in the following
procedures:
turn the ignition switch off.
Remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Disconnect the battery (–) lead wire.
Measure the current betwee ...