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Suzuki GSX-R 1000 Service Manual: Ect sensor removal and installation

Removal

  1. Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .
  2.  Drain engine coolant. Refer to cooling system inspection in section 0b .
  3.  Disconnect the coupler and remove the ect sensor (1).
Caution

take special care when handling the ect sensor. It may cause damage if it gets an excessive impact.

Suzuki GSX-R. Ect sensor removal and installation


Installation

Install the ect sensor in the reverse order of removal.

Pay attention to the following points:

Caution

use new gasket washer to prevent engine coolant leakage.

Tightening torque ect sensor (a): 18 nm (1.8 Kgf-m, 13.0 Lbf-ft)

Suzuki GSX-R. Ect sensor removal and installation


Tp sensor adjustment
Inspect the tp sensor setting position and adjust it if necessary in the following procedures:  connect the special tool (mode select switch) to the dealer mode coupler. Refer to self-di ...

Ect sensor inspection
Refer to dtc c15 (p0115-h/l): ect sensor circuit malfunction in section 1a . Inspect the ect sensor in the following procedures:  remove the ect sensor. Refer to ect sensor removal ...

Other materials:

Short circuit check (wire harness to ground)
Disconnect the negative () cable from the battery.  Disconnect the connectors/couplers at both ends of the circuit to be checked. Note if the circuit to be checked branches to other parts as shown, disconnect all connectors/ couplers of those parts. Otherwise, diagnos ...

Cylinder inspection
Refer to engine top side disassembly . Refer to engine top side assembly . Cylinder distortion Check the gasket surface of the cylinder for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If any reading exceeds the service limit, replace t ...

Water pump construction
Impeller Mechanical seal Oil seal O-ring O-ring 8 Nm (0.8 Kgf-m, 6.0 Lbf-ft) 10 Nm (1.0 Kgf-m, 7.0 Lbf-ft) Apply grease. Apply engine coolant. Apply molybdenum oil solution. Do not reuse. ...

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