Suzuki GSX-R 1000 Service Manual: Tp sensor adjustment
Inspect the tp sensor setting position and adjust it if necessary in the following procedures:
- connect the special tool (mode select switch) to the dealer mode coupler. Refer to “self-diagnostic procedures” in section 1a .
Special tool
: 09930–82720 (mode selection switch)
- Warn up the engine and keep it running in idling speed.
- Turn the mode select switch on.
- Check the position of the bar in the left of c code displayed on the lcd panel.
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- If the tp sensor adjustment is necessary, turn off the engine and lift up the throttle body from the intake pipes. Refer to “throttle body removal and installation” in section 1d .
- Loosen the tp sensor mounting screw using the special tool and turn the tp sensor to bring the bar to the correct position.
Special tool
: 09930–11950 (torx wrench (5 mm))
- Tighten the tp sensor mounting screw to the specified torque.
Tightening torque tp sensor mounting screw: 3.5 N·m (0.35 Kgfm, 2.5 Lbf-ft)
- Reinstall the throttle body.
- Turn on the engine and make sure that the tp sensor bar is at the correct position.
- Turn off the engine and reinstall the removed parts.
Tp sensor removal and installation
Refer to “throttle body disassembly and assembly” in section 1d .
Removal
Remove the throttle body. Refer to “throttle body
removal and installation” in section 1d (page 1d-
10).
Remo ...
Ect sensor removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Drain engine coolant. Refer to “cooling system inspection” in section
0b .
...
Other materials:
Conrod crank pin bearing inspection and
selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect the bearing surfaces for any signs of fusion,
pitting, burn or flaws. If any, replace them with a
specified set of bearings.
Place the plastigauge axially along ...
Starter motor inspection
Refer to “starter motor disassembly and assembly” .
Carbon brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, replace the brush
holder set with a new one.
Measure the length “a” of the carbon brushes using a
v ...
Swingarm pivot boss removal and installation
Removal
Remove the swingarm. Refer to “swingarm removal and installation” .
Remove the swingarm pivot boss nut (1).
Note
remove the swingarm pivot boss only when
replacing it.
Remove the swingarm pivot boss (2) by removing its
set screws.
Installatio ...