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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Special tools and equipment

Recommended service material

Suzuki GSX-R. Tightening torque specifications


Note

required service material is also described in the following.

“Throttle body components”  “engine bottom side assembly”

Special tool

Suzuki GSX-R. Special tool


Suzuki GSX-R. Special tool


Suzuki GSX-R. Special tool


Tightening torque specifications
Note the specified tightening torque is described in the following. “Throttle cable routing diagram”  “throttle body components”  “throttle body construction”  “e ...

Engine lubrication system
Precautions Precautions for engine oil Refer to “fuel and oil recommendation” in section 0a . ...

Other materials:

Clutch installation
Install the primary driven gear assembly (1). Caution  if it is difficult to install the primary driven gear, rotate the crankshaft.  Be sure to engage the oil pump drive sprocket with the primary driven gear. Install the spacer (2) and bea ...

Water pump components
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-n, 6.0 Ib-ft) 10 N·m (1.0 Kgf-n, 7.0 Ib-ft) 6 N·m (0.6 Kgf-n, 4.5 Ib-ft) 13 N·m (1.3 Kgf-n, 9.5 Ib-ft) Apply grease. Apply engine coolant. Apply molyb ...

Precautions
Precautions for exhaust system To avoid the risk of being burned, do not touch the exhaust system when the system is hot. Any service on the exhaust system should be performed when the system is cool.   Caution make sure that the exhaust pipes and muffler ...

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