Suzuki GSX-R 1000 Service Manual: Headlight removal and installation
Removal
- Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .
- Remove the air intake pipes (1). Refer to “exterior parts removal and installation” in section 9d .
- Remove the wiring harness no. 2 (2) By disconnecting the couplers and clamps.
- Remove the intake pipe covers (3).
- Remove the intake cover (4).
- Remove the body cowling (5).
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Installation
Installation is in the reverse order of removal. Pay attention to the following point:
- route the wiring harness properly. Refer to “wiring harness routing diagram” in section 9a .
- After installing, be sure to inspect the headlight beam.
Refer to “headlight beam adjustment” .
Headlight components
Headlight low beam bulb (12 v 55 w, h11)
Headlight high beam bulb (12 v 65 w, h9)
Position light bulb (12 v 5 w) x 2
...
Headlight bulb and position light bulb
replacement
Caution
when you touch the bulb with your bare
hands, clean the bulb with a cloth moistened
with alcohol or soap water to prevent
premature bulb failure.
Low beam bulb
Rem ...
Other materials:
DTC “c28” (p1655): secondary throttle
valve actuator (stva) malfunction
Detected condition and possible cause
Detected condition
Possible cause
The operation voltage does not reach the stva.
Ecm does not receive communication signal from the
stva. Stva can not operate properly or its motor locked
Stva malfunction.
...
Schematic and routing diagram
Fuel tank drain hose and breather hose routing diagram
Fuel tank water drain hose
Fuel tank breather hose no. 1
Fuel tank breather hose no. 2
Fuel tank breather hose no. 3
3-Way joint
Frame
White marking
Set the
hose end to the root of tank nippl ...
DTC “c42” (p1650): ig switch circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
Ignition switch signal is not input to the ecm.
Ignition system circuit open or short.
Ecm malfunction.
When the id agreement is not verified.
Ecm does not re ...