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Suzuki GSX-R 1000 Service Manual: Headlight removal and installation

Removal

  1. Remove the body cowling assembly. Refer to exterior parts removal and installation in section 9d .
  2.  Remove the air intake pipes (1). Refer to exterior parts removal and installation in section 9d .
  3. Remove the wiring harness no. 2 (2) By disconnecting the couplers and clamps.

Suzuki GSX-R. Headlight removal and installation


  1. Remove the intake pipe covers (3).

Suzuki GSX-R. Headlight removal and installation


  1. Remove the intake cover (4).
  2.  Remove the body cowling (5).

Suzuki GSX-R. Headlight removal and installation


Suzuki GSX-R. Headlight removal and installation


  1. Velcro fastening

Installation

Installation is in the reverse order of removal. Pay attention to the following point:

Headlight components
Headlight low beam bulb (12 v 55 w, h11) Headlight high beam bulb (12 v 65 w, h9) Position light bulb (12 v 5 w) x 2 ...

Headlight bulb and position light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Low beam bulb Rem ...

Other materials:

Engine components removable with the engine in place
Engine components which can be removed while the engine is installed on the frame are as follows. For the installing and removing procedures, refer to respective paragraphs describing each component. Center of engine Item Removal Inspection Installation ...

Clutch lever position switch inspection
Inspect the clutch lever position switch in the following procedures:  disconnect the clutch lever position switch lead wires (1). Inspect the clutch lever position switch for continuity with the tester. If any abnormality is found, replace the switch with a new one. S ...

Swingarm removal and installation
Removal Cut the drive chain. Refer to drive chain replacement in section 3a .  Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .  Disconnect the rear brake hose from the brake hose clamp (1). Remove the brake ho ...

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