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Suzuki GSX-R 1000 Service Manual: Headlight removal and installation

Removal

  1. Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .
  2.  Remove the air intake pipes (1). Refer to “exterior parts removal and installation” in section 9d .
  3. Remove the wiring harness no. 2 (2) By disconnecting the couplers and clamps.

Suzuki GSX-R. Headlight removal and installation


  1. Remove the intake pipe covers (3).

Suzuki GSX-R. Headlight removal and installation


  1. Remove the intake cover (4).
  2.  Remove the body cowling (5).

Suzuki GSX-R. Headlight removal and installation


Suzuki GSX-R. Headlight removal and installation


  1. Velcro fastening

Installation

Installation is in the reverse order of removal. Pay attention to the following point:

Headlight components
Headlight low beam bulb (12 v 55 w, h11) Headlight high beam bulb (12 v 65 w, h9) Position light bulb (12 v 5 w) x 2 ...

Headlight bulb and position light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Low beam bulb Rem ...

Other materials:

Stv actuator removal and installation
Refer to “throttle body disassembly and assembly” in section 1d . Caution never remove the stva from the throttle body. Isc valve inspection Refer to “dtc “c40” (p0505 / p0506 / p0507): isc valve circuit malfunction” in section 1a . Isc valve removal and installation Refer t ...

Be extra safety-conscious on bad weather days
Riding on bad weather days, especially wet ones, requires extra caution. Braking distances increase on a rainy day. Stay off the painted surface marks, manhole covers, and greasy-appearing areas, as they can be especially slippery. Use extra caution at railway crossings and on metal grating ...

Cylinder head cover disassembly and assembly
Disassembly Remove the cylinder head cover. Refer to “engine top side disassembly” .  Remove the gaskets (1) and (2). Remove the pair control solenoid valve (3) along with the pair reed valve covers (4). Remove the pair reed valves (5) and cmp sensor (6). As ...

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