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Suzuki GSX-R 1000 Service Manual: Headlight removal and installation

Removal

  1. Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .
  2.  Remove the air intake pipes (1). Refer to “exterior parts removal and installation” in section 9d .
  3. Remove the wiring harness no. 2 (2) By disconnecting the couplers and clamps.

Suzuki GSX-R. Headlight removal and installation


  1. Remove the intake pipe covers (3).

Suzuki GSX-R. Headlight removal and installation


  1. Remove the intake cover (4).
  2.  Remove the body cowling (5).

Suzuki GSX-R. Headlight removal and installation


Suzuki GSX-R. Headlight removal and installation


  1. Velcro fastening

Installation

Installation is in the reverse order of removal. Pay attention to the following point:

Headlight components
Headlight low beam bulb (12 v 55 w, h11) Headlight high beam bulb (12 v 65 w, h9) Position light bulb (12 v 5 w) x 2 ...

Headlight bulb and position light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Low beam bulb Rem ...

Other materials:

Cylinder head cover disassembly and assembly
Disassembly Remove the cylinder head cover. Refer to “engine top side disassembly” .  Remove the gaskets (1) and (2). Remove the pair control solenoid valve (3) along with the pair reed valve covers (4). Remove the pair reed valves (5) and cmp sensor (6). As ...

Fuses
The main fuse is located under the front seat. To access the fuse, remove the seat by referring to the seat lock and helmet holders. The fuses are located inside the left fairing. One 1 oa and one 15a spare fuses are provided inside the fuse box. They are designed to open when ...

Ignition system check
Remove the spark plugs and reattach them to the spark plug caps. Put the engine stop switch in the "" position and ignition switch in the "on" position. While holding a spark plug with its base firmly against the engine, push the electric starter butt ...

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