Suzuki GSX-R 1000 Service Manual: Headlight removal and installation
Removal
- Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .
- Remove the air intake pipes (1). Refer to “exterior parts removal and installation” in section 9d .
- Remove the wiring harness no. 2 (2) By disconnecting the couplers and clamps.
- Remove the intake pipe covers (3).
- Remove the intake cover (4).
- Remove the body cowling (5).
|
Installation
Installation is in the reverse order of removal. Pay attention to the following point:
- route the wiring harness properly. Refer to “wiring harness routing diagram” in section 9a .
- After installing, be sure to inspect the headlight beam.
Refer to “headlight beam adjustment” .
Headlight components
Headlight low beam bulb (12 v 55 w, h11)
Headlight high beam bulb (12 v 65 w, h9)
Position light bulb (12 v 5 w) x 2
...
Headlight bulb and position light bulb
replacement
Caution
when you touch the bulb with your bare
hands, clean the bulb with a cloth moistened
with alcohol or soap water to prevent
premature bulb failure.
Low beam bulb
Rem ...
Other materials:
Rear brake disc inspection
Brake disc thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect is found.
Special tool
(a): 09900–20205 (micrometer (0 –
25 mm))
Brake disc thickness
service ...
Specifications
Service data
Fi sensors
Tightening torque specifications
Reference: for the tightening torque of fastener not specified in this
section, refer to “tightening torque list” in section 0c . ...
Clutch lifter pin inspection and adjustment
Refer to “clutch removal” and “clutch installation” .
Note
when inspection and adjusting the clutch
lifter pin, it is not necessary to install the
clutch onto the countershaft.
Inspect and adjust the clutch lifter pin in the following
procedures:
assemble the ...