Suzuki GSX-R 1000 Service Manual: Water pump related parts inspection

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Water pump related parts inspection

Refer to “water pump disassembly and assembly” .

Mechanical seal

Visually inspect the mechanical seal for damage, with particular attention given to the sealing face.

Replace the mechanical seal that shows indications of leakage.

Suzuki GSX-R. Mechanical seal

Oil seal

Visually inspect the oil seal for damage, with particular attention given to the lip.

Replace the oil seal that shows indications of leakage.

Suzuki GSX-R. Oil seal

Seal washer

Visually inspect the seal washer for damage, with particular attention given to the sealing face.

Replace the seal washer that shows indications of leakage.

Suzuki GSX-R. Seal washer

Impeller / shaft

Visually inspect the impeller and its shaft for damage.

Replace the impeller or shaft if necessary.

Suzuki GSX-R. Impeller / shaft

Impeller shaft journal

Visually inspect the journal for damage or scratch.

Replace the holder if necessary.

Suzuki GSX-R. Impeller shaft journal

Water pump disassembly and assembly

Refer to “water pump removal and installation” . Disassembly Remove the air bleeder bolt (1) if necessary. Remove the water pump case screws. Remove the o-ring (2). ...

Specifications

Service data Thermostat + radiator + fan + coolant Tightening torque specifications Note the specified tightening torque is described in the following. “Water hose routing diag ...

Other materials:

Exhaust system components
Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler body Excv cable no. 1 Excv cable no. 2 When loosening or tightening the pulley bol ...

Cylinder head disassembly and assembly
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Caution identify the position of each removed part. Organize the parts in their respective groups (i.E., Intake, exhaust, no. 1 Or no. 2) So that they can be installed in their original locations ...

Balancer shaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Selection Place the plastigauge axial ...