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Suzuki GSX-R 1000 Service Manual: Water pump related parts inspection

Refer to “water pump disassembly and assembly” .

Mechanical seal

Visually inspect the mechanical seal for damage, with particular attention given to the sealing face.

Replace the mechanical seal that shows indications of leakage.

Suzuki GSX-R. Mechanical seal


Oil seal

Visually inspect the oil seal for damage, with particular attention given to the lip.

Replace the oil seal that shows indications of leakage.

Suzuki GSX-R. Oil seal


Seal washer

Visually inspect the seal washer for damage, with particular attention given to the sealing face.

Replace the seal washer that shows indications of leakage.

Suzuki GSX-R. Seal washer


Impeller / shaft

Visually inspect the impeller and its shaft for damage.

Replace the impeller or shaft if necessary.

Suzuki GSX-R. Impeller / shaft


Impeller shaft journal

Visually inspect the journal for damage or scratch.

Replace the holder if necessary.

Suzuki GSX-R. Impeller shaft journal


Water pump disassembly and assembly
Refer to “water pump removal and installation” . Disassembly Remove the air bleeder bolt (1) if necessary. Remove the water pump case screws. Remove the o-ring (2). ...

Specifications
Service data Thermostat + radiator + fan + coolant Tightening torque specifications Note the specified tightening torque is described in the following. “Water hose routing diag ...

Other materials:

Air cleaner element inspection
Inspect air cleaner element every 6 000 km (4 000 miles, 12 months) Inspection Remove the air cleaner element. Refer to “air cleaner element removal and installation” in section 1d .  Inspect the air cleaner element for clogging. If it is clogged with dirt, replace it with a new on ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Transmission components”  “gearshift lever construction”  “gearshift shaft / gearshift cam plate components”  “gearshift shaft construction” Special to ...

Front brake master cylinder assembly removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Disconnect the front brake light switch coupler (1).  Place a rag underneath the brake hose union bolt (2) on the master cylinder to catch any spilt brake fluid.  Remove the brake hose union bolt (2). ...

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