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Suzuki GSX-R 1000 Service Manual: DTC “c41” (p2505): ecm power input signal malfunction

Detected condition and possible cause

Detected condition

Possible cause

C41/P2505

No voltage is applied to the ecm.
  • Lead wire/coupler connection of ecm terminal to fuel fuse.
  • Fuel fuse.

Wiring diagram

Suzuki GSX-R. Wiring diagram


Troubleshooting

Caution

when using the multi-circuit tester, do not strongly touch the terminal of the ecm coupler with a needle pointed tester probe to prevent terminal damage.

 

Note

after repairing the trouble, clear the dtc using sds tool. Refer to “use of sds diagnosis reset procedures” .

 

Step

Action

Yes

No

1

  1. Turn the ignition switch off.
  2.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d .
  3.  Check the ecm coupler for loose or poor contacts. If ok, then measure the ecm input voltage.


  1. Disconnect the ecm coupler. Refer to “ecm removal and installation” in section 1c .
  2.  Insert the needle pointed probe to ecm coupler.
  3.  Measure the voltage between terminal “10” and ground.

Special tool
(a): 09900–25008 (multi circuit tester set) (b): 09900–25009 (needle-point probe set)

Tester knob indication voltage ( )

Ecm input voltage battery voltage ((+) terminal: “10” – (–) terminal: ground)

Ecm couplers (harness side)


Is the voltage ok?

  • Fuel pump relay circuit malfunction.

    Refer to “dtc “c41” (p0230-h/l): fp relay circuit malfunction” .

  •  R/bl wire open or short or poor “10” connection.
  •  Power source of speedometer shorted to the grand or open.
  •  If wire and connection are ok, intermittent trouble or faulty ecm.
  •  Recheck each terminal and wire harness for open circuit and poor connection.
  •  Replace the ecm with a known good one, and inspect it again. Refer to “ecm removal and installation” in section 1c .
Open or short circuit in the r/bl wire.
DTC “c41” (p0230-h/l): fp relay circuit malfunction
Detected condition and possible cause Detected condition Possible cause C41 No voltage is applied to fuel pump. Fuel pump relay circuit open or short. ...

DTC “c42” (p1650): ig switch circuit malfunction
Detected condition and possible cause Detected condition Possible cause Ignition switch signal is not input to the ecm. Ignition system circuit open or short. ...

Other materials:

Pair system inspection
Inspect pair system every 12 000 km (7 500 miles, 24 months) Inspect the pair (air supply) system periodically. Refer to “pair system inspection” in section 1b . Throttle valve synchronization Inspect throttle valve synchronization initially at 1 000 km (600 miles, 2 months) (e-33 only) and ...

Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. If the conrod small end inside diameter exceeds the service limit, replace the conrod. Special ...

Procedure for returning to service
Clean the entire motorcycle.  Remove the oily rags from the air cleaner intake and muffler outlet.  Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual.  Remove the spark plugs. Turn the engine a few tim ...

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