Use the special tool in the following procedures, to cut and rejoin the drive chain.
Note when using the special tool, apply a small quantity of grease to the threaded parts of the special tool. |
Special tool
: 09922–22711 (drive chain cutting
and joint
tool set)
Drive chain cutting
|
Note the tip of pin remover (7) should be positioned inside “a” approximately 5 mm (0.2 In) from the end face of pressure bolt [a] (3) as shown in the figure. |
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Caution continue turning in the pressure bolt [b] (4) until the joint pin should been completely pushed out of the chain. |
Note after the joint pin (9) is removed, loosen the pressure bolt [b] (4) and then pressure bolt [a] (3). |
Caution never reuse joint pins, o-rings and plates. |
Drive chain connecting
![]() Do not use joint
|
Joint plate installation
|
Caution replace the joint pins (8), o-rings (9) and plates (10) with new ones. |
Joint set part number did: 27620 – 40f20
Note when positioning the joint plate (10) on the tool, its stamp mark must face the joint plate holder (3) side. |
Joint plate distance specification “a” 20.7 – 21.0 Mm (0.81 – 0.83 In)
Caution if pressing of the joint plate makes the dimension out of specification excessively, the work must be carried out again by using new joint parts. |
Joint pin staking
|
Note before staking the joint pin, apply a small quantity of grease to the staking pin (5). |
Caution
|
Pin end diameter specification “a” did: 5.7 – 6.0 Mm (0.22 – 0.24 In)
Refer to “drive chain inspection and adjustment” in section 0b .
Wheel / tire / air valve inspection and cleaning
Refer to “tire removal and installation” .
Wheel
Wipe the wheel clean and check for the following points:
distortion and crack
any flaws and scratches at the bead seating area.
Wheel rim runout. Refer to “front wheel related parts inspection”
and “rear wheel rela ...
Throttle valve synchronization
Check and adjust the throttle valve synchronization
among four cylinders.
Start the engine and run it in idling condition
for
warming up.
Stop the warmed-up engine.
Lift and support the fuel tank. Refer to “fuel
tank
removal and installation” in section 1g (page ...
Vehicle identification number
The frame serial number or V.I.N. (Vehicle identification
number) “a” is stamped on the right side of the steering
head tube. The engine serial number “b” is located on
the lower crankcase. These numbers are required
especially for registering the machine and ordering
spare parts.
...