Use the special tool in the following procedures, to cut and rejoin the drive chain.
Note when using the special tool, apply a small quantity of grease to the threaded parts of the special tool. |
Special tool
: 09922–22711 (drive chain cutting
and joint
tool set)
Drive chain cutting
|
Note the tip of pin remover (7) should be positioned inside “a” approximately 5 mm (0.2 In) from the end face of pressure bolt [a] (3) as shown in the figure. |
|
Caution continue turning in the pressure bolt [b] (4) until the joint pin should been completely pushed out of the chain. |
Note after the joint pin (9) is removed, loosen the pressure bolt [b] (4) and then pressure bolt [a] (3). |
Caution never reuse joint pins, o-rings and plates. |
Drive chain connecting
![]() Do not use joint
|
Joint plate installation
|
Caution replace the joint pins (8), o-rings (9) and plates (10) with new ones. |
Joint set part number did: 27620 – 40f20
Note when positioning the joint plate (10) on the tool, its stamp mark must face the joint plate holder (3) side. |
Joint plate distance specification “a” 20.7 – 21.0 Mm (0.81 – 0.83 In)
Caution if pressing of the joint plate makes the dimension out of specification excessively, the work must be carried out again by using new joint parts. |
Joint pin staking
|
Note before staking the joint pin, apply a small quantity of grease to the staking pin (5). |
Caution
|
Pin end diameter specification “a” did: 5.7 – 6.0 Mm (0.22 – 0.24 In)
Refer to “drive chain inspection and adjustment” in section 0b .
DTC “c14” (p0120-h/l): tp sensor circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
C14
Output voltage is not within the following
range.
Difference between actual throttle opening
and opening calculated by ecm is larger
than specified value.
0.2 V ≤ Sensor ...
Front brake master cylinder parts inspection
Refer to “front brake master cylinder / brake lever disassembly and assembly”
.
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage
Piston / rubber parts
Inspect the piston surface for any scratches or other
damage.
Inspect the primary cup, secondary cup ...
Gearshift shaft / gearshift cam plate removal
and installation
Removal
Remove the engine sprocket cover. Refer to “engine sprocket removal and
installation” in section 3a .
Remove the clutch components. Refer to “clutch removal” in section 5c .
Remove the snap ring (1) and washer (2) from the
gearshift shaft.
Special tool
: 09900–06 ...