Suzuki GSX-R 1000 Service Manual: Cushion rod bearing removal and installation
Removal
- Remove the cushion rod. Refer to “cushion rod removal and installation” .
- Remove the cushion rod bearing with the special tool.
Special tool
(a):
09921–20240 (bearing remover set)
Installation
| Caution the removed bearings must be replaced with new ones. |
- Press the bearings into the cushion rod at 0.5 Mm (0.02 In) depth “a” from the cushion rod side surface with the special tool and suitable size socket wrench.
| Note when installing the bearing, apply a small quantity of the grease to housing. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(a): 09924–84521 (bearing
installer set)
|
- Apply grease to the bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the cushion rod. Refer to “cushion rod bearing removal and installation” .
Cushion rod inspection
Refer to “cushion rod removal and installation” .
Collar and spacer
Remove the collar and spacer from the cushion rod.
Inspect the collar and spacer for any flaws or other
damage. If an ...
Swingarm removal and installation
Removal
Cut the drive chain. Refer to “drive chain replacement” in section 3a .
Remove the rear wheel assembly. Refer to “rear wheel assembly removal
and installation” in section 2d .
...
Other materials:
Gearshift shaft / gearshift cam plate components
Gearshift shaft
Gearshift cam drive plate
Gearshift cam plate
Gearshift cam stopper
19 N·m (1.9 Kgf-m,
13.5 Lbf-ft)
13 N·m
(1.3 Kgf-m, 9.5 Lbf-ft)
8.5 N·m
(0.85 Kgf-m, 6.0 Lbf-ft)
Apply grease to oil
seal lip.
Apply thread l ...
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Rear lighting system construction”
Special tool
...
Balancer shaft journal bearing removal and
installation
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Removal
Remove the balancer shaft journal bearings (1).
Note
do not remove the bearings (1) unless
absolutely necessary.
Make a note of where the bearings are
r ...