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Suzuki GSX-R 1000 Service Manual: Cushion rod inspection

Refer to “cushion rod removal and installation” .

Collar and spacer

  1. Remove the collar and spacer from the cushion rod.
  2.  Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one.

Suzuki GSX-R. Collar and spacer


Cushion rod bearing

  1. Insert the collar and spacer into bearing.
  2.  Check the play by moving the collar and spacer up and down. If excessive play is noted, replace the bearing with a new one. Refer to “cushion rod bearing removal and installation” .

Suzuki GSX-R. Cushion rod bearing


Cushion rod

Inspect the cushion rod for damage. If any defects are found, replace the cushion rod with a new one.

Suzuki GSX-R. Cushion rod


Cushion rod removal and installation
Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .  Support the motorcycle with a jack to relieve load on t ...

Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to “cushion rod removal and installation” .  Remove the cushion rod bearing with the special tool. Special tool (a): 09921–20240 (bearing re ...

Other materials:

Rear brake caliper removal and installation
Removal Remove the rear wheel. Refer to “rear wheel assembly removal and installation” in section 2d .  Drain brake fluid. Refer to “brake fluid replacement” in section 4a .  Remove the brake hose from the caliper by removing the union bolt (1) and catch the brake fluid in a ...

Self-diagnosis function
The self-diagnosis function is incorporated in the ecm. The function has two modes, “user mode” and “dealer mode”. The user can only be notified by the lcd (display) panel and led (fi indicator light). To check the function of the individual fi system devices, the dealer mode is provided. In ...

Specifications
Service data Electrical unit: mm Caution never use anything except the specified battery. Tightening torque specifications Note the specified tightening torque is described in the following. “Regulator / rectifier construction” Reference: for the tig ...

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