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Suzuki GSX-R 1000 Service Manual: Cushion rod inspection

Refer to “cushion rod removal and installation” .

Collar and spacer

  1. Remove the collar and spacer from the cushion rod.
  2.  Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one.

Suzuki GSX-R. Collar and spacer


Cushion rod bearing

  1. Insert the collar and spacer into bearing.
  2.  Check the play by moving the collar and spacer up and down. If excessive play is noted, replace the bearing with a new one. Refer to “cushion rod bearing removal and installation” .

Suzuki GSX-R. Cushion rod bearing


Cushion rod

Inspect the cushion rod for damage. If any defects are found, replace the cushion rod with a new one.

Suzuki GSX-R. Cushion rod


Cushion rod removal and installation
Removal Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .  Support the motorcycle with a jack to relieve load on t ...

Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to “cushion rod removal and installation” .  Remove the cushion rod bearing with the special tool. Special tool (a): 09921–20240 (bearing re ...

Other materials:

Oil cooler / oil cooler hose removal and installation
Refer to “electrical components location” in section 0a . Removal Turn the ignition switch off.  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Drain engine oil. Refer to “engine oil and filter replacement” in section 0b . ...

Evaporative emission control system diagram (only for e-33)
Fuel tank Fuel-vapor separator Fuel pump Fuel feed hose Fuel shut-off valve Iap sensor Surge hose Evap canister Purge hose Evap system purge control solenoid valve Fue Hc vapor Fresh air Vacuum ...

Front fork removal and installation
Note the right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Remove the front wheel. Refer to “front wheel assembly removal and installation” in section 2d . ...

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