Suzuki GSX-R 1000 Service Manual: Cushion rod inspection
Refer to “cushion rod removal and installation” .
Collar and spacer
- Remove the collar and spacer from the cushion rod.
- Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one.
Cushion rod bearing
- Insert the collar and spacer into bearing.
- Check the play by moving the collar and spacer up and down. If excessive play is noted, replace the bearing with a new one. Refer to “cushion rod bearing removal and installation” .
Cushion rod
Inspect the cushion rod for damage. If any defects are found, replace the cushion rod with a new one.
Cushion rod removal and installation
Removal
Remove the right side cowling and side frame covers. Refer to “exterior
parts removal and installation” in section 9d .
Support the motorcycle with a jack to relieve load on
t ...
Cushion rod bearing removal and installation
Removal
Remove the cushion rod. Refer to “cushion rod removal and installation”
.
Remove the cushion rod bearing with the special
tool.
Special tool
(a):
09921–20240 (bearing re ...
Other materials:
Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit
line “a” on the pads. When the wear exceeds the grooved limit line, replace the
pads with new ones. Refer to “rear brake pad replacement” .
Caution
replace the brake pad as a set, otherwise
braking performa ...
Gearshift shaft oil seal / bearing removal and installation
Removal
Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam
plate removal and installation” .
Remove the gearshift shaft oil seal (1).
Remove the bearings (2) and (3) with the special
tools.
Special tool
(a): 09921–20210 (bearing remover
(12
mm))
...
Side-stand / ignition interlock system parts
inspection
Check the interlock system for proper operation. If the
interlock system does not operate properly, check each
component for damage or abnormalities. If any
abnormality is found, replace the component with a new
one.
Side-stand switch
Turn the ignition switch off.
Remove the left si ...