Suzuki GSX-R 1000 Service Manual: Cushion rod inspection
Refer to “cushion rod removal and installation” .
Collar and spacer
- Remove the collar and spacer from the cushion rod.
- Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one.
Cushion rod bearing
- Insert the collar and spacer into bearing.
- Check the play by moving the collar and spacer up and down. If excessive play is noted, replace the bearing with a new one. Refer to “cushion rod bearing removal and installation” .
Cushion rod
Inspect the cushion rod for damage. If any defects are found, replace the cushion rod with a new one.
Cushion rod removal and installation
Removal
Remove the right side cowling and side frame covers. Refer to “exterior
parts removal and installation” in section 9d .
Support the motorcycle with a jack to relieve load on
t ...
Cushion rod bearing removal and installation
Removal
Remove the cushion rod. Refer to “cushion rod removal and installation”
.
Remove the cushion rod bearing with the special
tool.
Special tool
(a):
09921–20240 (bearing re ...
Other materials:
Ap sensor removal and installation
Removal
Remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Disconnect the starter relay (1) from the holder.
Disconnect the coupler (2) and remove the ap
sensor (3).
Installation
Install the ap sensor in the rever ...
Cooling fan relay inspection
Inspect the fan relay in the following procedures:
remove the frame covers. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Remove the cooling fan relay (1).
First check the insulation between “a” and “b”
terminals with tester. Then ap ...
Engine components removable with the
engine in place
Engine components which can be removed while the engine is installed on the
frame are as follows. For the installing
and removing procedures, refer to respective paragraphs describing each
component.
Center of engine
Item
Removal
Inspection
Installation
...