Suzuki GSX-R 1000 Service Manual: Cushion rod removal and installation
Removal
- Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .
- Support the motorcycle with a jack to relieve load on the cushion rod.
- Remove the muffler chamber. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
- Remove the cushion rod (1) and washer.
Installation
Install the cushion rod in the reverse order of removal.
Pay attention to the following points:
- before installing the cushion rod to the frame, insert the collar into the bearing from the left side.
- Install the washer between the cushion rod right side and frame.
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- Tighten each bolts and nuts to the specified torque.
Tightening torque cushion rod front mounting nut (a): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft) cushion rod rear mounting nut (b): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft)
- Install the muffler chamber. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
- Install the side frame covers and right side cowling.
Refer to “exterior parts removal and installation” in section 9d .
Cushion lever inspection
Refer to “cushion lever removal and installation” .
Cushion lever
Inspect the cushion levers for damage. If any defects are
found, replace the cushion levers with new ones.
...
Cushion rod inspection
Refer to “cushion rod removal and installation” .
Collar and spacer
Remove the collar and spacer from the cushion rod.
Inspect the collar and spacer for any flaws or other
damage. If an ...
Other materials:
Lubrication points
Proper lubrication is important for
smooth operation and long life of
each working part of your motorcycle
and also for safe riding. It is
a good practice to lubricate the
motorcycle after a long rough ride
and after getting it wet it in the
rain or after washing it. Major
lubrication points ...
Most accidents can be avoided
The most common type of motorcycle
accident in the u.S. Occurs
when a car traveling towards a
motorcycle turns left in front of the
motorcycle. Is that because other
drivers are out to get motorcyclists?
No. Other drivers simply
don't always notice motorcyclists.
Ride defensively. Wise mot ...
Location of labels
Read and follow all of the warnings
labeled on your motorcycle.
Make sure you understand all of
the labels. Keep the labels on
your motorcycle. Do not remove
them for any reason.
1
Warning
Keep windshield clean at all times.
Clean only with a soh cloth and warm
...