Suzuki GSX-R 1000 Service Manual: Cushion rod removal and installation
Removal
- Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .
- Support the motorcycle with a jack to relieve load on the cushion rod.
- Remove the muffler chamber. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
- Remove the cushion rod (1) and washer.
Installation
Install the cushion rod in the reverse order of removal.
Pay attention to the following points:
- before installing the cushion rod to the frame, insert the collar into the bearing from the left side.
- Install the washer between the cushion rod right side and frame.
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- Tighten each bolts and nuts to the specified torque.
Tightening torque cushion rod front mounting nut (a): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft) cushion rod rear mounting nut (b): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft)
- Install the muffler chamber. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
- Install the side frame covers and right side cowling.
Refer to “exterior parts removal and installation” in section 9d .
Cushion lever inspection
Refer to “cushion lever removal and installation” .
Cushion lever
Inspect the cushion levers for damage. If any defects are
found, replace the cushion levers with new ones.
...
Cushion rod inspection
Refer to “cushion rod removal and installation” .
Collar and spacer
Remove the collar and spacer from the cushion rod.
Inspect the collar and spacer for any flaws or other
damage. If an ...
Other materials:
Precautions
Precautions for maintenance
The “periodic maintenance schedule chart” lists the recommended intervals for
all the required periodic service work
necessary to keep the motorcycle operating at peak performance and economy.
Maintenance intervals are expressed
in terms of kilometers, miles and mo ...
DTC “c11” (p0340): cmp sensor circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
The signal does not reach ecm for 3 sec. Or more, after
receiving the starter signal.
Cmp sensor circuit open or short.
Cmp sensor malfunction.
Ecm malfunction.
...
Valve seat repair
The valve seats (1) for both the intake and exhaust
valves are machined to three different angles. The seat
contact surface is cut at 45°.
Intake valve
Exhaust valve
Caution
the valve seat contact area must be
inspected after e ...