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Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures

Drive chain and sprocket symptom diagnosis

Condition

Possible cause

Correction / reference item

Noisy drive chain Worn sprocket Replace
Worn drive chain Replace
Stretched drive chain Replace
Too large drive chain slack Adjust
Drive chain out of adjustment Adjust
Drive chain / drive train / drive shaft
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Repair instructions
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Other materials:

Radiator reservoir tank removal and installation
Removal Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and drain the engine coolant.  Remove the reservoir tank (2). Disconnect the reservoir tank ove ...

Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to the specified torque. Tightening torque exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft) muf ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6). Hold the starter clutch with the special tool an ...

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