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Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures

Drive chain and sprocket symptom diagnosis

Condition

Possible cause

Correction / reference item

Noisy drive chain Worn sprocket Replace
Worn drive chain Replace
Stretched drive chain Replace
Too large drive chain slack Adjust
Drive chain out of adjustment Adjust
Drive chain / drive train / drive shaft
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Repair instructions
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Other materials:

Starter clutch inspection
Refer to “starter clutch removal and installation” . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt ...

Starter motor disassembly and assembly
Refer to “starter motor removal and installation” . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to “starter motor components” . Assembly Reassemble the starter motor in the reverse order of removal. Pay attention to the following points: ...

Rear brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...

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