Suzuki GSX-R 1000 Service Manual: Swingarm pivot boss removal and installation
Removal
- Remove the swingarm. Refer to “swingarm removal and installation” .
- Remove the swingarm pivot boss nut (1).
| Note remove the swingarm pivot boss only when replacing it. |
- Remove the swingarm pivot boss (2) by removing its set screws.
Installation
Install the swingarm pivot boss in the reverse order of removal. Pay attention to the following points:
- install the swingarm pivot boss (1).
- Tighten the swingarm boss nut (2) to the specified torque.
Tightening torque swingarm pivot boss nut (a): 65 n·m (6.5 Kgf-m, 47.0 Lbf-ft)
Swingarm removal and installation
Removal
Cut the drive chain. Refer to “drive chain replacement” in section 3a .
Remove the rear wheel assembly. Refer to “rear wheel assembly removal
and installation” in section 2d .
...
Swingarm related parts inspection
Refer to “swingarm removal and installation” (page 2c-
9).
Spacers
Remove the collar and spacer from the swingarm.
Inspect the collars and spacer for wear and damage.
If any defects ...
Other materials:
Cooling fan relay inspection
Inspect the fan relay in the following procedures:
remove the frame covers. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Remove the cooling fan relay (1).
First check the insulation between “a” and “b”
terminals with tester. Then ap ...
Countershaft gear / driveshaft gear
disassembly and assembly
Refer to “transmission removal” and “transmission installation” .
Disassembly
Caution
identify the position of each removed part.
Organize the parts in their respective groups
(i.E., Drive or driven) so that they can be
reinstalled in their original positions.
Counte ...
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Throttle cable routing diagram” “throttle body components”
“throttle body construction” “engine assembly installation”
Reference: for the tightening torque of fastener not specified i ...