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Suzuki GSX-R 1000 Service Manual: Swingarm pivot boss removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Swingarm pivot boss removal and installation

Removal

  1. Remove the swingarm. Refer to swingarm removal and installation .
  2.  Remove the swingarm pivot boss nut (1).
Note

remove the swingarm pivot boss only when replacing it.

Suzuki GSX-R. Swingarm pivot boss removal and installation


  1. Remove the swingarm pivot boss (2) by removing its set screws.

Suzuki GSX-R. Swingarm pivot boss removal and installation


Installation

Install the swingarm pivot boss in the reverse order of removal. Pay attention to the following points:

Suzuki GSX-R. Swingarm pivot boss removal and installation


Tightening torque swingarm pivot boss nut (a): 65 nm (6.5 Kgf-m, 47.0 Lbf-ft)

Suzuki GSX-R. Swingarm pivot boss removal and installation


Swingarm removal and installation
Removal Cut the drive chain. Refer to drive chain replacement in section 3a .  Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d . ...

Swingarm related parts inspection
Refer to swingarm removal and installation (page 2c- 9). Spacers Remove the collar and spacer from the swingarm.  Inspect the collars and spacer for wear and damage. If any defects ...

Other materials:

Battery current leakage inspection
Inspect the battery current leakage in the following procedures:  turn the ignition switch off.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Disconnect the battery () lead wire.  Measure the current betwee ...

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 Nm (1.9 Kgf-m, 13.5 Lbf-ft) 13 Nm (1.3 Kgf-m, 9.5 Lbf-ft) 8.5 Nm (0.85 Kgf-m, 6.0 Lbf-ft) Apply grease to oil seal lip. Apply thread l ...

Engine oil and filter replacement
Replace engine oil initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Replace oil filter initially at 1 000 km (600 miles, 2 months) and every 18 000 km (11 000 miles, 36 months) thereafter Oil should be changed while the engine is warm. Oil filt ...

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