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Suzuki GSX-R 1000 Service Manual: Swingarm pivot boss removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Swingarm pivot boss removal and installation

Removal

  1. Remove the swingarm. Refer to swingarm removal and installation .
  2.  Remove the swingarm pivot boss nut (1).
Note

remove the swingarm pivot boss only when replacing it.

Suzuki GSX-R. Swingarm pivot boss removal and installation


  1. Remove the swingarm pivot boss (2) by removing its set screws.

Suzuki GSX-R. Swingarm pivot boss removal and installation


Installation

Install the swingarm pivot boss in the reverse order of removal. Pay attention to the following points:

Suzuki GSX-R. Swingarm pivot boss removal and installation


Tightening torque swingarm pivot boss nut (a): 65 nm (6.5 Kgf-m, 47.0 Lbf-ft)

Suzuki GSX-R. Swingarm pivot boss removal and installation


Swingarm removal and installation
Removal Cut the drive chain. Refer to drive chain replacement in section 3a .  Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d . ...

Swingarm related parts inspection
Refer to swingarm removal and installation (page 2c- 9). Spacers Remove the collar and spacer from the swingarm.  Inspect the collars and spacer for wear and damage. If any defects ...

Other materials:

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to clutch removal in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6). Hold the starter clutch with the special tool an ...

Ignition coil and spark plug removal and installation
Removal The hot engine can burn you. Wait until the engine is cool enough to touch. Turn the ignition switch off.  Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the lead wire couplers (1). ...

Fuel tank construction
Fuel tank heat shield : aluminum film side should face the engine side. Fuel tank front cover Fuel tank front bracket Velcro fastenings : clean the adhesive surface before adhering the velcro fastenings. Insert to the bracket. Apply ...

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