Suzuki GSX-R 1000 Service Manual: Swingarm pivot boss removal and installation
Removal
- Remove the swingarm. Refer to “swingarm removal and installation” .
- Remove the swingarm pivot boss nut (1).
| Note remove the swingarm pivot boss only when replacing it. |
- Remove the swingarm pivot boss (2) by removing its set screws.
Installation
Install the swingarm pivot boss in the reverse order of removal. Pay attention to the following points:
- install the swingarm pivot boss (1).
- Tighten the swingarm boss nut (2) to the specified torque.
Tightening torque swingarm pivot boss nut (a): 65 n·m (6.5 Kgf-m, 47.0 Lbf-ft)
Swingarm removal and installation
Removal
Cut the drive chain. Refer to “drive chain replacement” in section 3a .
Remove the rear wheel assembly. Refer to “rear wheel assembly removal
and installation” in section 2d .
...
Swingarm related parts inspection
Refer to “swingarm removal and installation” (page 2c-
9).
Spacers
Remove the collar and spacer from the swingarm.
Inspect the collars and spacer for wear and damage.
If any defects ...
Other materials:
Starter torque limiter inspection
Removal
Remove the clutch cover. Refer to “clutch removal” in section 5c .
Remove the washers (1), starter idle gear no. 1 (2)
And no. 2 (3).
Remove the starter idle gear no. 2 Bearing (4), shaft
(5) and washer (6).
Hold the starter clutch with the special tool an ...
Ignition coil and spark plug removal and
installation
Removal
The hot
engine can burn you.
Wait until the engine is cool enough to touch.
Turn the ignition switch off.
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the lead wire couplers (1).
...
Fuel tank construction
Fuel tank heat
shield
: aluminum film side should face the engine side.
Fuel tank front cover
Fuel tank front bracket
Velcro fastenings
: clean the adhesive surface before adhering
the velcro fastenings.
Insert
to the bracket.
Apply
...