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Suzuki GSX-R 1000 Service Manual: Swingarm pivot boss removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Swingarm pivot boss removal and installation

Removal

  1. Remove the swingarm. Refer to “swingarm removal and installation” .
  2.  Remove the swingarm pivot boss nut (1).
Note

remove the swingarm pivot boss only when replacing it.

Suzuki GSX-R. Swingarm pivot boss removal and installation


  1. Remove the swingarm pivot boss (2) by removing its set screws.

Suzuki GSX-R. Swingarm pivot boss removal and installation


Installation

Install the swingarm pivot boss in the reverse order of removal. Pay attention to the following points:

Suzuki GSX-R. Swingarm pivot boss removal and installation


Tightening torque swingarm pivot boss nut (a): 65 n·m (6.5 Kgf-m, 47.0 Lbf-ft)

Suzuki GSX-R. Swingarm pivot boss removal and installation


Swingarm removal and installation
Removal Cut the drive chain. Refer to “drive chain replacement” in section 3a .  Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d . ...

Swingarm related parts inspection
Refer to “swingarm removal and installation” (page 2c- 9). Spacers Remove the collar and spacer from the swingarm.  Inspect the collars and spacer for wear and damage. If any defects ...

Other materials:

Rear seat
The seat lock is located under the left frame cover. To remove the rear seat, insert the ignition key into the lock and turn it clockwise. Raise the front end of the seat and slide it forward. To reinstall the seat, slide the seat hooks into the seat hook retainers and push down firm ...

Fuel pump components
Fuel level gauge Fuel pressure regulator assembly O-ring Joint Fuel pump Fuel pump case Fuel mesh filter 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) Apply engine oil. Apply grease. Do not reuse. ...

Crankshaft thrust clearance inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection With the crankshaft’s right-side and left-side thrust bearings inserted into the upper crankcase.  Measure the thrust clearance “a” between the leftside thrust bearing and ...

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