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Suzuki GSX-R 1000 Service Manual: Swingarm related parts inspection

Refer to swingarm removal and installation (page 2c- 9).

Spacers

  1. Remove the collar and spacer from the swingarm.
  2.  Inspect the collars and spacer for wear and damage.

    If any defects are found, replace them with new ones.

Suzuki GSX-R. Spacers


Chain buffer

Inspect the chain buffer for wear and damage. If any defect is found, replace the chain buffer with a new one.

Suzuki GSX-R. Chain buffer


Plate

Inspect the plate for damage and excessive bend. If any defect is found, replace the plate with a new one.

Suzuki GSX-R. Plate


Swingarm bearing

  1. Insert the collars and spacer into bearings.
  2. Check the play by moving the collars and spacer up and down. If excessive play is noted, replace the bearings with new ones. Refer to swingarm bearing removal and installation .

Suzuki GSX-R. Swingarm bearing


Swingarm

Inspect the swingarm for damage. If any defect is found, replace the swingarm with a new one.

Suzuki GSX-R. Swingarm


Swingarm pivot shaft

Measure the swingarm pivot shaft runout using the dial gauge. If the runout exceeds the service limit, replace the pivot shaft.

Special tool (a): 0990020607 (dial gauge)
(b): 0990020701 (dial gauge
chuck) (c): 0990021304 (v blocks)


Swingarm pivot shaft runout service limit: 0.3 Mm (0.01 In)

Suzuki GSX-R. Swingarm pivot shaft


Swingarm pivot boss removal and installation
Removal Remove the swingarm. Refer to swingarm removal and installation .  Remove the swingarm pivot boss nut (1). Note remove the swingarm pivot boss only when replacing ...

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to swingarm removal and installation .  Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 0992120240 (bearing re ...

Other materials:

Engine oil
Oil quality is a major contributor to your engine's performance and life. Always select good quality engine oil. Suzuki recommends the use of suzuki performance 4 motor oil or equivalent engine oil. Use sf/sg or sh/ sj with jaso ma in api (american petroleum institute) classification. A ...

Brake fluid
Check the brake fluid level in both front and rear brake fluid reservoirs. If the level in either reservoir is below the lower mark, inspect for brake pad wear and leaks. Warning Brake fluid is harmful or fatal if swallowed, and harmful if it comes in contact with skin or ...

Dtc c32 (p0201), c33 (p0202), c34 (p0203) or c35 (p0204): primary fuel injector circuit malfunction
Detected condition and possible cause Detected condition Possible cause Ckp signal is produced but fuel injector signal is interrupted by 4 times or more continuity Injector circuit open or short.  Injector malfunction.  Ecm malfunction. ...

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