Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Swingarm related parts inspection

Refer to “swingarm removal and installation” (page 2c- 9).

Spacers

  1. Remove the collar and spacer from the swingarm.
  2.  Inspect the collars and spacer for wear and damage.

    If any defects are found, replace them with new ones.

Suzuki GSX-R. Spacers


Chain buffer

Inspect the chain buffer for wear and damage. If any defect is found, replace the chain buffer with a new one.

Suzuki GSX-R. Chain buffer


Plate

Inspect the plate for damage and excessive bend. If any defect is found, replace the plate with a new one.

Suzuki GSX-R. Plate


Swingarm bearing

  1. Insert the collars and spacer into bearings.
  2. Check the play by moving the collars and spacer up and down. If excessive play is noted, replace the bearings with new ones. Refer to “swingarm bearing removal and installation” .

Suzuki GSX-R. Swingarm bearing


Swingarm

Inspect the swingarm for damage. If any defect is found, replace the swingarm with a new one.

Suzuki GSX-R. Swingarm


Swingarm pivot shaft

Measure the swingarm pivot shaft runout using the dial gauge. If the runout exceeds the service limit, replace the pivot shaft.

Special tool (a): 09900–20607 (dial gauge)
(b): 09900–20701 (dial gauge
chuck) (c): 09900–21304 (v blocks)


Swingarm pivot shaft runout service limit: 0.3 Mm (0.01 In)

Suzuki GSX-R. Swingarm pivot shaft


Swingarm pivot boss removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” .  Remove the swingarm pivot boss nut (1). Note remove the swingarm pivot boss only when replacing ...

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” .  Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 09921–20240 (bearing re ...

Other materials:

Brake system inspection
Inspect brake system initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Inspect brake hose and brake fluid every 6 000 km (4 000 miles, 12 months) The brake system of this motorcycle is filled with a glycol-based brake flui ...

Self-diagnosis function
The self-diagnosis function is incorporated in the ecm. The function has two modes, “user mode” and “dealer mode”. The user can only be notified by the lcd (display) panel and led (fi indicator light). To check the function of the individual fi system devices, the dealer mode is provided. In ...

Ignition system check
Remove the spark plugs and reattach them to the spark plug caps. Put the engine stop switch in the "" position and ignition switch in the "on" position. While holding a spark plug with its base firmly against the engine, push the electric starter butt ...

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