Suzuki GSX-R 1000 Service Manual: Swingarm bearing removal and installation
Removal
- Remove the swingarm. Refer to “swingarm removal and installation” .
- Remove the swingarm pivot bearings (1) using the special tool.
Special tool
(a):
09921–20240 (bearing remover set)
- Remove the center spacer (2).
- Remove the cushion lever bearing (3) using the special tool.
Special tool
(a):
09921–20240 (bearing remover set)
Installation
| Caution the removed bearings must be replaced with new ones. |
- Install the center spacer.
- Press the pivot bearings into the swingarm pivot to the depth “a” of 0 – 0.5 Mm (0 – 0.02 In) from the edge with the special tool and suitable size socket wrench.
| Note when installing the bearing, stamped mark on the bearing must face outside and apply a small quantity of the grease to housing. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(a): 09941–34513 (bearing
installer)
|
- Press the cushion lever bearing into the swingarm to the depth “b” of 1.5 Mm (0.06 In) from the edge with the special tool and suitable size socket wrench.
| Note apply a small quantity of the grease to housing when installing the bearing. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(b): 09924–84521 (bearing
installer set)
|
- Apply grease to the bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the swingarm. Refer to “swingarm removal and installation” .
Swingarm related parts inspection
Refer to “swingarm removal and installation” (page 2c-
9).
Spacers
Remove the collar and spacer from the swingarm.
Inspect the collars and spacer for wear and damage.
If any defects ...
Specifications
Service data
Suspension
unit: mm (in)
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Rear suspension components” ...
Other materials:
Throttle valve synchronization
Check and adjust the throttle valve synchronization
among four cylinders.
Start the engine and run it in idling condition
for
warming up.
Stop the warmed-up engine.
Lift and support the fuel tank. Refer to “fuel
tank
removal and installation” in section 1g (page ...
Starter motor inspection
Refer to “starter motor disassembly and assembly” .
Carbon brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, replace the brush
holder set with a new one.
Measure the length “a” of the carbon brushes using a
v ...
Schematic and routing diagram
Engine lubrication system chart diagram
Engine lubrication circuit diagram
...