Suzuki GSX-R 1000 Service Manual: Swingarm bearing removal and installation
Removal
- Remove the swingarm. Refer to “swingarm removal and installation” .
- Remove the swingarm pivot bearings (1) using the special tool.
Special tool
(a):
09921–20240 (bearing remover set)
- Remove the center spacer (2).
- Remove the cushion lever bearing (3) using the special tool.
Special tool
(a):
09921–20240 (bearing remover set)
Installation
| Caution the removed bearings must be replaced with new ones. |
- Install the center spacer.
- Press the pivot bearings into the swingarm pivot to the depth “a” of 0 – 0.5 Mm (0 – 0.02 In) from the edge with the special tool and suitable size socket wrench.
| Note when installing the bearing, stamped mark on the bearing must face outside and apply a small quantity of the grease to housing. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(a): 09941–34513 (bearing
installer)
|
- Press the cushion lever bearing into the swingarm to the depth “b” of 1.5 Mm (0.06 In) from the edge with the special tool and suitable size socket wrench.
| Note apply a small quantity of the grease to housing when installing the bearing. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(b): 09924–84521 (bearing
installer set)
|
- Apply grease to the bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the swingarm. Refer to “swingarm removal and installation” .
Swingarm related parts inspection
Refer to “swingarm removal and installation” (page 2c-
9).
Spacers
Remove the collar and spacer from the swingarm.
Inspect the collars and spacer for wear and damage.
If any defects ...
Specifications
Service data
Suspension
unit: mm (in)
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Rear suspension components” ...
Other materials:
Evaporative emission control system
diagram (only for e-33)
Fuel tank
Fuel-vapor separator
Fuel pump
Fuel feed hose
Fuel shut-off valve
Iap sensor
Surge hose
Evap canister
Purge hose
Evap system purge control solenoid valve
Fue
Hc vapor
Fresh air
Vacuum
...
DTC “c12” (p0335): ckp sensor circuit
malfunction.
Detected condition and possible cause
Detected condition
Possible cause
The signal does not reach ecm for 3 sec. Or more, after
receiving the starter signal.
Metal particles or foreign material being stuck on the
ckp sensor and rotor tip.
Ckp ...
Rear wheel related parts inspection
Refer to “rear wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Rear brake disc
Refer to “rear brake disc inspection” in section 4c .
Wheel damper
Refer to “drive chain related parts inspection” in section 3a .
Sprocket
Refer to “drive chain ...