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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

“Clutch control system components”  “clutch components”

Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Clutch unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Clutch control system components”&nbs ...

Steering
Precautions Precautions for steering Refer to “general precautions” in section 00 (page 00-1). ...

Other materials:

Camshaft inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Camshaft identification The exhaust camshaft has the embossed letters “ex” and the intake camshaft has the embossed letters “in”. Cam wear Check the camshaft for wear or damage. Measure the cam height “a” w ...

Water pump components
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-n, 6.0 Ib-ft) 10 N·m (1.0 Kgf-n, 7.0 Ib-ft) 6 N·m (0.6 Kgf-n, 4.5 Ib-ft) 13 N·m (1.3 Kgf-n, 9.5 Ib-ft) Apply grease. Apply engine coolant. Apply molyb ...

Batiery
The battery is located under the front seat. Remove the front seat by referring to the seat lock and helmet holders section. This battery is sealed type and requires no maintenance. Have your dealer check the battery's state of charge periodically. The standard charging rate is 1.2A x ...

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