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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

“Clutch control system components”  “clutch components”

Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Clutch unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Clutch control system components”&nbs ...

Steering
Precautions Precautions for steering Refer to “general precautions” in section 00 (page 00-1). ...

Other materials:

Engine bottom side disassembly
Note the crankcase must be separated to service the crankshaft and conrod. Remove the engine assembly from the frame. Refer to “engine assembly removal” .  Remove the engine top side (1). Refer to “engine top side disassembly” . Crankcase breather (pcv) cover R ...

Throttle valve synchronization
Check and adjust the throttle valve synchronization among four cylinders.  Start the engine and run it in idling condition for warming up.  Stop the warmed-up engine.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6). Hold the starter clutch with the special tool an ...

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