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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

“Clutch control system components”  “clutch components”

Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Clutch unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Clutch control system components”&nbs ...

Steering
Precautions Precautions for steering Refer to “general precautions” in section 00 (page 00-1). ...

Other materials:

Turn signal / side-stand relay removal and installation
Removal Remove the frame cover. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the turn signal/side-stand relay (1). Installation Install the turn signal/side-stand relay in the reverse order of removal. ...

Front brake components
Seal set Piston and seal set Brake pad spring Brake pad set Front brake disc 7.5 N·m (0.75 Kgf-m, 5.5 Lbf-ft) 15 N·m (1.5 Kgf-m, 11.0 Lbf-ft) 39 N·m (3.9 Kgf-m, 28.0 Lbf-ft) 18 N·m (1.8 Kgf-m, 13.0 Lbf-ft) Apply thread lo ...

Transmission related parts inspection
Refer to “transmission removal” , “transmission installation”  and “countershaft gear / driveshaft gear disassembly and assembly” . Gearshift fork to groove clearance Note the clearance for each gearshift fork plays an important role in the smoothness and positiveness of the ...

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