Suzuki GSX-R 1000 Service Manual: Oil jet removal and installation
Piston cooling oil jet
Removal
- Remove the engine assembly. Refer to “engine assembly removal” in
section 1d .
- Remove the crankshaft assembly. Refer to “engine
bottom side disassembly” in section 1d (page 1d-
49).
- Remove the piston cooling oil jets (1) from the upper
crankcase.

Installation
Installation is in the reverse order of removal. Pay
attention to the following points:
- fit new o-ring (1) to each piston cooling oil jet and
apply engine oil to it.
Caution
use new o-rings to prevent oil pressure
leakage. |

- Apply a small quantity of thread lock to the bolts and
tighten them to the specified torque.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque
piston cooling oil jet bolt (a): 10 n·m (1.0 Kgf-m,
7.0 Lbf-ft)

Oil jet (for cam chain tension adjuster)
Removal
- Remove the throttle body. Refer to “throttle body
removal and installation” in section 1d (page 1d-
10).
- Remove the regulator/rectifier. Refer to “regulator / rectifier removal
and installation” in section 1j .
- Remove the cam chain tension adjuster (1). Refer to “engine top side
disassembly” in section 1d .

- Remove the oil jet (2) (for cam chain tension
adjuster).

Installation
Installation is in the reverse order of removal. Pay
attention to the following points:
- apply engine oil to the o-ring.
Caution
use a new o-ring to prevent oil leakage. |

- Install the cam chain tension adjuster. Refer to
“engine top side assembly” in section 1d (page 1d-
28).
- Install the regulator/rectifier. Refer to “regulator / rectifier
removal and installation” in section 1j .
- Install the throttle body. Refer to “throttle body
removal and installation” in section 1d (page 1d-
10).
Oil jet (for transmission)
Removal
- Remove the engine assembly. Refer to “engine assembly removal” in
section 1d .
- Separate the crankcases, upper and lower. Refer to “engine bottom side
disassembly” in section 1d .
- Remove the oil jet (1) (for transmission) from the
lower crankcase.

Installation
Installation is in the reverse order of removal. Refer to “engine bottom side
assembly” in section 1d .
Refer to “electrical components location” in section 0a .
Removal
Turn the ignition switch off.
Remove the left side cowling. Refer to “exterior parts removal and
installation” in sect ...
Refer to “oil jet removal and installation” .
Oil jet
Make sure that the oil jets are not clogged. If they are
clogged, clean their oil passage using a wire of the
proper size and compressed air.
...
Other materials:
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Clutch control system components” “clutch components”
Special tool
...
Rear brake pedal removal and installation
Removal
Remove the master cylinder assembly. Refer to “rear brake master
cylinder assembly removal and installation” .
Disconnect the rear brake light switch lead wire coupler. Refer to
“rear brake light switch inspection” .
Remove the rear brake pedal as shown in the rear ...
Cooling circuit inspection
Do not open the radiator cap when the
engine is hot, as you may be injured by
escaping hot liquid or vapor.
When removing the radiator cap tester, put
a rag on the filler to prevent the engine
coolant from spraying out.
Inspect the cooling ...