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Suzuki GSX-R 1000 Service Manual: Oil jet removal and installation

Piston cooling oil jet

Removal

  1. Remove the engine assembly. Refer to “engine assembly removal” in section 1d .
  2.  Remove the crankshaft assembly. Refer to “engine bottom side disassembly” in section 1d (page 1d- 49).
  3.  Remove the piston cooling oil jets (1) from the upper crankcase.

Suzuki GSX-R. Removal


Installation

Installation is in the reverse order of removal. Pay attention to the following points:

Caution

use new o-rings to prevent oil pressure leakage.

Suzuki GSX-R. Removal


: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Tightening torque piston cooling oil jet bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Removal


Oil jet (for cam chain tension adjuster)

Removal

  1. Remove the throttle body. Refer to “throttle body removal and installation” in section 1d (page 1d- 10).
  2.  Remove the regulator/rectifier. Refer to “regulator / rectifier removal and installation” in section 1j .
  3.  Remove the cam chain tension adjuster (1). Refer to “engine top side disassembly” in section 1d .

Suzuki GSX-R. Oil jet (for cam chain tension adjuster)


  1. Remove the oil jet (2) (for cam chain tension adjuster).

Suzuki GSX-R. Oil jet (for cam chain tension adjuster)


Installation

Installation is in the reverse order of removal. Pay attention to the following points:

Caution

use a new o-ring to prevent oil leakage.

Suzuki GSX-R. Installation


Oil jet (for transmission)

Removal

  1. Remove the engine assembly. Refer to “engine assembly removal” in section 1d .
  2.  Separate the crankcases, upper and lower. Refer to “engine bottom side disassembly” in section 1d .
  3.  Remove the oil jet (1) (for transmission) from the lower crankcase.

Suzuki GSX-R. Oil jet


Installation

Installation is in the reverse order of removal. Refer to “engine bottom side assembly” in section 1d .

Oil cooler / oil cooler hose removal and installation
Refer to “electrical components location” in section 0a . Removal Turn the ignition switch off.  Remove the left side cowling. Refer to “exterior parts removal and installation” in sect ...

Oil jet inspection
Refer to “oil jet removal and installation” . Oil jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. ...

Other materials:

Drive chain inspection and adjustment
Inspect drive chain initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Drive chain visual check With the transmission in neutral, support the motorcycle using a jack and turn the rear wheel slowly by hand. Visually check the drive chain fo ...

Specifications
Tightening torque specifications Note the specified tightening torque is described in the following. “Body frame construction”  “front footrest bracket construction”  “side-stand construction” Reference: for the tightening torque of fastener not specified in this ...

Cam chain guide inspection
Inspect the cam chain guide in the following procedures:  remove the cam chain guides. Refer to “cam chain guide / cam chain tensioner removal and installation” .  Check the contacting surface of the cam chain guides. If it is worn or damaged, replace it with a new one. ...

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